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Slimchain 230 V chain drive
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Slimchain 230 V chain drive

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ECdrive T2, ECdrive T2-FR mounting within reveal with end cap, wall mounting with end cap
Installation instructions

ECdrive T2, ECdrive T2-FR mounting within reveal with end cap, wall mounting with end cap

ECdrive T2 ECdrive T2-FR Girder section installation with side panel Lintel installation with side panel 180523-00 EN Installation and service instructions  ECdrive T2 Contents … 1 Introduction … Symbols and illustrations … Revisions and validity … Product liability … Reference documents … Abbreviations … 2 Fundamental safety precautions … Intended use … Safety notices … Safety-conscious working … Environmentally conscious working … Safety instructions related to transportation and storage … Qualification … 3 About this document … Overview … Girder section installation with side panel … Lintel installation with side panel … 4 Overview … Diagrams … Tools and aids … Torques … Component overview … Set-up … 5 Installation … 10 … .1 … .2 … .3 … .4 … .5 … .6 … .1 … .2 … Preparations to be made on site … 10 Preparatory installation work … 10 Girder section installation … 10 Drilling holes in girder section profile A … 11 Installing side strip … 11 Installing the side panel for the girder section … 12 Installing the floor strip for the side panel … 12 Fixing block, installation at the bottom of the side panel … 13 Installing girder section profile A … 13 Installing side parts … 14 Screwing girder section profile B to girder section profile A … 17 Installing the track to girder section profile A … 18 Screw the side panels to the track … 18 Install the track … 18 Lintel installation (installation in front of wall) … 19 … Disassembly … 20 ECdrive T2 Introduction … Introduction … Symbols and illustrations Warning notices Warning notices are used in these instructions to warn you of property damage and personal injury. XX Always read and observe these warning notices. XX Observe all measures marked with the warning symbol and warning word. Warning symbol Warning word Meaning WARNING Danger to persons. Non-compliance can result in death or serious injuries. CAUTION Danger to persons. Non-compliance may lead to minor injuries. More symbols and illustrations Important information and technical notes are highlighted to explain correct operation. Symbol Meaning means "important note". Information to prevent property damage, to understand or optimise the operation sequences. means “additional Information” Symbol for an action: This means you have to do something. XX If there are several actions to be taken, keep to the given order. XX … Revisions and validity Version 00: Valid for version ECdrive T2 and ECdrive T2-FR from model year 2019. … Product liability In compliance with the liability of the manufacturer for his products as defined in the German “Product Liability Act”, compliance with the information contained in this brochure (product information and intended use, misuse, product performance, product maintenance, obligations to provide information and instructions) must be ensured. Failure to comply releases the manufacturer from his statutory liability. … Reference documents Type Wiring diagram User manual Faults and corrective measures Cable plan Safety analysis Installation instructions Installation instructions Name DCU1-NT DCU1-2M-NT DCU1-NT DCU1-2M-NT DCU1-2M DCU1 DCU1-2M Single leaf Double leaf Leaf and side panel profile systems ECdrive T2 The diagrams are subject to change without notice. Use only the most recent version. … Abbreviations OKFF DH Finished floor level Passage height … Fundamental safety precautions … Fundamental safety precautions … Intended use ECdrive T2 The sliding door system is used for the automatic opening and closing of a building passage. The sliding door system may only be used in a vertical installation position and in dry rooms within the permitted application area (see installation and service instructions). The sliding door system is designed for pedestrian traffic in buildings. The sliding door system is not designed for the following uses: àà for industrial use àà for area of application which do not serve pedestrian traffic (such as garage doors) àà on mobile objects such as ships The sliding door system may only be used: àà in the modes of operation provided for by GEZE àà with the components approved / released by GEZE àà with the software delivered by GEZE àà in the installation variants / types of installation documented by GEZE àà within the tested/approved area of application (climate / temperature / IP rating) Any other use is considered non-intended and will lead to the exclusion of all liability and warranty claims to GEZE. … Safety notices àà Intervention and modifications which influence the safety technology and functionality of the door system may only be carried out by GEZE. àà Problem-free and safe operation assumes proper transportation, proper set-up and installation, qualified operation and correct maintenance have taken place. àà The relevant accident prevention regulations and other generally recognised safety-related or health & safety rules must be kept. àà Only original accessories, original spare parts and accessories approved by GEZE guarantee problem-free function of the door system. àà The mandatory installation, maintenance and repair work must be performed by properly trained personnel authorised by GEZE. àà The country-specific laws and regulations are to be observed during safety-related tests. àà If unauthorised changes are made to the system, GEZE cannot be held liable in any way whatsoever for any resulting damage, and the approval for use in escape and rescue routes ceases. àà GEZE does not accept any warranty for combinations with third-party products. àà Furthermore, only original GEZE parts may be used for repair and maintenance work. àà The connection to the mains voltage must be made by a professional electrician. Perform the power connection and equipment earth conductor test in accordance with VDE 0100 Part 610. àà Use an on-site 10-A overload cut-out as the line-side disconnecting device. àà Protect the display programme switch against unauthorised access. àà In compliance with Machinery Directive 2006/42/EC, a risk analysis must be performed and the door system identified in accordance with CE Marking Directive 93/68/EEC before the door system is commissioned. àà Observe the current status of directives, standards and country-specific regulations, especially: àà DIN 18650: 2010-06 “Building hardware– Powered pedestrian doors” àà VDE 0100, Part 610: 2004-04 "Installing Electrical Power Systems with Nominal Voltages up to 1000 V" àà DIN EN 16005: 2013-01 "Power operated pedestrian doorsets; safety in use; Requirements and test methods" àà DIN EN 60335-1: 2012-10 “Safety of electrical devices for home use and similar purposes - Part 1: General requirements (IEC 60335-1: 2010, modified), German version EN 60335-1: 2012 àà DIN EN 60335-2-103: 2016-05 “Safety of electrical devices for home use and similar purposes - Part 2-103: Special requirements for drives for gates, doors and windows. (IEC 60335-2-103: 2006, modified + A1: 2010, modified), German version EN 60335-2-103: 2015 The product should be installed or incorporated in such a way that effortless access to the product is guaranteed during any repairs and/or maintenance, and that any removal costs do not stand out of proportion to the value of the product … ECdrive T2 … Safety-conscious working àà àà àà àà àà àà àà àà àà àà àà àà àà àà àà àà àà àà … Fundamental safety precautions Secure workplace against unauthorised entry. Watch the swivelling range of long system parts. Never carry out work with a high safety risk (e.g. installing the drive, cover or door leaf) while alone. Secure the cover/drive panels against falling. Secure non-fixed components to prevent them falling. Only use the cables prescribed in the cable plan provided. Cables must be shielded in compliance with the wiring diagram. Secure loose, internal drive cables with cable ties. Before working on the electrical system: àà Disconnect the drive from the 230 V mains and secure it against being switched back on again. Check isolation from power supply. àà Disconnect the control unit from the 24 V rechargeable battery. When an Uninterruptible Power Supply (UPS) is used, the system will still be under voltage even when disconnected from the mains. Always use insulated wire-end ferrules for wire cores. Make sure of sufficient lighting. Use safety glass. Attach safety stickers to glass door leaves. Danger of injury with opened drive. Hair, clothing, cables, etc. can be drawn in by rotating parts! Danger of injury caused by unsecured crushing, impact, drawing-in or shearing spots! Danger of injury due to broken glass. Always only use safety glass. Danger of injury due to sharp edges on the drive and door leaf! Danger of injury during installation through freely moving parts! Environmentally conscious working àà When disposing of the door system, separate the different materials and have them recycled. àà Do not dispose of batteries and rechargeable batteries with household waste. àà Comply with the statutory regulations when disposing of the door system and the batteries/storage cells. … Safety instructions related to transportation and storage XX XX àà àà XX XX XX XX àà àà … Do not throw, do not drop. Avoid strong blows. Storage temperatures under –30 °C and above +60 °C can result in damage to the device. Protect against humidity. Use special glass transport devices (e.g. A-frames) for transporting glass. Separate several panels on a frame or during storage using intermediate layers (e.g. cork pads, paper or plastic cords). Always store glass in a vertical position on level and load-bearing ground. Use suitable material as a support (e.g. wooden slats). In the case of insulated glass, make sure that it is placed flush across the entire element thickness on at least … supports. During storage and support, safety devices must not cause any damage to the glass or edge seal of insulated glass and must be attached flat on the pane surface. Dry, well ventilated, closed, weather-proof and UV-protected rooms are suitable as storage areas. Qualification Installation of the GEZE sliding door drive may only be carried out by experts authorised by GEZE. … About this document … About this document … Overview ECdrive T2 These instructions describe the installation of the automatic sliding door drive ECdrive T2 / ECdrive T2-FR with self-supporting girder section. … Girder section installation with side panel View from the front … Lintel installation with side panel View from the front … View from the side View from the side ECdrive T2 Overview … Overview … Diagrams Drawing no. 70518-ep09 70518-ep10 70518-ep11 70518-ep12 70518-ep13 70518-ep14 70518-ep15 70518-ep16 70518-ep25 70518-ep26 70518-ep27 70518-ep28 70518-ep31 70518-ep32 Type Assembly group drawing Assembly group drawing Assembly group drawing Assembly group drawing Assembly group drawing Assembly group drawing Assembly group drawing Assembly group drawing Assembly group drawing Assembly group drawing Assembly group drawing Assembly group drawing Assembly group drawing Assembly group drawing Name ECdrive T2 ISO girder section installation 1-leaf ECdrive T2 ISO girder section installation 2-leaf ECdrive T2 ESG girder section installation 1-leaf ECdrive T2 ESG girder section installation 2-leaf ECdrive T2 ISO lintel installation 1-leaf ECdrive T2 ISO lintel installation 2-leaf ECdrive T2 ESG lintel installation 1-leaf ECdrive T2 ISO lintel installation 2-leaf ECdrive T2 ISO girder section Lock A 1-leaf ECdrive T2 ISO girder section Lock A 2-leaf ECdrive T2 ISO girder section Lock M 1-leaf ECdrive T2 ISO girder section Lock M 2-leaf ECdrive T2 ISO lintel installation Lock M 1-leaf ECdrive T2 ISO lintel installation Lock M 2-leaf 70518-9-0961 70518-9-0962 70717-2-0269 70717-2-0270 Drilling instructions Drilling instructions Drilling instructions Drilling instructions Girder section profile A EC 72 Girder section profile B EC 72 Girder section profile Girder section cover profile 70518-2-0226 70717-2-0260 70717-2-0261 Drilling instructions Drilling instructions Drilling instructions Girder section profile B drilled Girder section drilled for lintel installation Girder section cover drilled for lintel installation The diagrams are subject to change without notice. Use only the most recent version. … Tools and aids Tool Torque spanner Set of Allen keys Open-ended spanner Screwdriver set Electric drill Drill bit for stone Drill bit for metal … Size 3–15 Nm up to size … mm … mm, 10 mm, 13 mm, 17 mm up to … mm – – – Torques The torques are given with the respective installation step. … Overview … ECdrive T2 Component overview Component Girder section for girder section installation Door type ECdrive T2 Girder section type Girder section profile A Girder section for girder section installation ECdrive T2 Girder section profile B Girder section for lintel installation ECdrive T2 Girder section profile Girder section for lintel installation ECdrive T2 Girder section cover profile Side panel wide ECdrive T2 Side panel A Side panel narrow ECdrive T2 Side panel B Sketch ECdrive T2 … Overview Set-up Representation Girder section installation Door type Door leaf 1-leaf ISO and ESG Girder section type for girder section installation Attachment Side panel A and B Girder section installation 2-leaf ISO and ESG for girder section installation Side panel A and B Lintel installation (with side elements in front of the wall) 1-leaf ISO and ESG for lintel installation directly on the lintel Lintel installation (with side elements in front of the wall) 2-leaf ISO and ESG for lintel installation directly on the lintel … Installation … Installation XX XX XX XX … Secure workplace against unauthorised entry. Always work with a second person. Use a stepladder or stepstool. Keep inside area of track clean. Preparations to be made on site XX àà àà àà àà … ECdrive T2 Check the preparations made on site by the customer to ensure proper installation: Type and load capacity of the façade construction or suspending frame Evenness of the installation surface Evenness of the finished floor level Cable plan requirements Preparatory installation work WARNING Danger of injury! XX Secure workplace against unauthorised entry. XX With 1-leaf doors always perform work with at least a second person. XX With 2-leaf doors always perform work with at least three persons. XX Use at least two stepladders or stepstools. The following chapter describes installation of the girder section for girder section installation and for lintel installation. … Girder section installation XX If (small) side panels are used, ensure that the space between the edge of the wall and the drill hole is large enough. The type of the side panels depends on the type of installation (see Chapter … ). 10 ECdrive T2 … .1 Installation Drilling holes in girder section profile A XX XX XX … .2 Place the track (2) on girder section A (1) in such a way that the groove (3) of the track is on the groove (4) of the girder section. Score the drill holes (5) on the girder section. Drill the holes in accordance with the drilling instructions (70518-9-0961). Installing side strip XX XX Set the side strip (1) in place, align and screw to the wall at a gap of … mm. Compensate any unevenness. 11 Installation … .3 ECdrive T2 Installing the side panel for the girder section Depending on the installation environment, a wide or a narrow side panel can be installed. Side panel, wide Side panel, narrow Alignment side strip-side panel XX … .4 Fit the side panel (1) over the side strip (2) and screw in place using … countersunk screws. Installing the floor strip for the side panel XX 12 Screw the floor strip (1) to the ground as shown in the above dimension diagrams. ECdrive T2 … .5 Installation Fixing block, installation at the bottom of the side panel Side panel, wide Side panel, narrow XX … .6 Screw the bottom fixing block (1) to the side panel using countersunk screw M8×16 (tightening torque 24 Nm). Installing girder section profile A WARNING! Danger of injury due to falling component Girder section profile A is very heavy and unwieldy. XX At least … people should work on the installation of girder section profile A. XX Do not stand under the girder section during installation. XX Place girder section profile A (1) onto the bottom fixing block (2). 13 Installation ECdrive T2 Screw the top fixing block (3) to the side panel using countersunk screw M8× 16 (4) (tightening torque 24 Nm). Girder section profile A (1) is fixed in place. XX … Installing side parts WARNING! Danger of injury! The side panels are very heavy and can tilt over. XX Secure the side panels against tilting during installation. CAUTION Danger of injury! The glass of the side panels can splinter. XX Handle the side panels with caution and care. XX XX Set up side panel Insert the hexagon nut (2) and the hexagon screw (1). Insert the glazing rubber XX XX XX 14 Cut the glazing rubber (3) to the length of the glass pane. Clamp the glazing rubber to the top edge of the glass pane. Insert the adjustment screw (4). ECdrive T2 Installation Insert the side panel Girder section installation: XX Set the pre-mounted side panel (1) onto the floor strip (2) from the outside. Lintel installation: XX Set the pre-mounted side panel (1) onto the floor strip (2) from the inside. XX Set up/swing in the side element (1) until it contacts the girder section at the top. Fasten the side panel XX Swing the side panel (1) all the way in and slide it into the wall strip (5). XX Undo the adjustment screw (4) at the top of the side panel until it contacts the girder section. 15 Installation ECdrive T2 Attach the covers XX Screw the cover (1) to the girder section (3) using Allen screws (2). XX Insert the cover panel (4) in the passage area of the door into the girder section from below. XX Clip the cover (5) onto the girder section. Secure the side panel XX Insert and tighten the slotted pan head screw BZ … x 16 at the bottom of the side panel (6). The side element is secured against moving by means of this screw. Adjust the floor level clearance and the shadow gap XX Adapt the settings of the suspension bolts on the door leaves to each other (see installation instructions for the drive). Install the fanlights XX 16 Follow the manufacturer’s installation instructions when installing the fanlights. ECdrive T2 … Installation Screwing girder section profile B to girder section profile A WARNING! Danger of injury due to falling component Girder section profile B is very heavy and unwieldy. XX At least … people should work on the installation of girder section profile B. XX Do not stand under the girder section during installation. XX Screw girder section profile B (2) to girder section profile A (1) using screws M6×20 DIN 912 (3) (torque 10 Nm). Once the side panel seals have settled, the screws have to be tightened in the hatched area. XX Tighten the screws in the following order: 17 Installation ECdrive T2 … Installing the track to girder section profile A … .1 Screw the side panels to the track XX … .2 Screw the side panels (1) to the track (2) using … slotted pan head screws ISO 7049 ST4.8×25 each (torque … Nm). Install the track 18 ECdrive T2 … Installation Lintel installation (installation in front of wall) WARNING! Danger of injury! The profiles are very heavy and can fall. XX Secure the profiles against falling during installation by using at least two to three persons. XX Screw the girder section (1) onto the wall. XX Insert and fix the side panel (2). XX Screw the profile (3) to the girder section (1). XX Screw the track (4) to the profile (3). 19 Disassembly … Disassembly WARNING! Danger of injury! Cover is held by a catch mechanism. XX Only have two people work on removing the cover and lower it carefully using a holding rope. CAUTION Danger of injury! The glass of the side panels can splinter. XX Handle the side panels with caution and care. WARNING! Danger of injury! The side panels are very heavy and can tilt over. XX Secure the side panels against tilting during installation. WARNING! Danger of injury! The girder section is very heavy and can fall. XX Secure girder sections against fall during installation using at least two to three persons. XX 20 Dismantling is carried out in the reverse order to installation. ECdrive T2 ECdrive T2  21  22 ECdrive T2 ECdrive T2  23 Germany GEZE GmbH Niederlassung Süd-West Tel. +49 (0) 7152 203 594 E-Mail: leonberg.de@geze.com GEZE GmbH Niederlassung Süd-Ost Tel. +49 (0) 7152 203 6440 E-Mail: muenchen.de@geze.com GEZE GmbH Niederlassung Ost Tel. +49 (0) 7152 203 6840 E-Mail: berlin.de@geze.com GEZE GmbH Niederlassung Mitte/Luxemburg Tel. +49 (0) 7152 203 6888 E-Mail: frankfurt.de@geze.com GEZE GmbH Niederlassung West Tel. +49 (0) 7152 203 6770 E-Mail: duesseldorf.de@geze.com GEZE GmbH Niederlassung Nord Tel. +49 (0) 7152 203 6600 E-Mail: hamburg.de@geze.com GEZE Service GmbH Tel. +49 (0) 1802 923392 E-Mail: service-info.de@geze.com Austria GEZE Austria E-Mail: austria.at@geze.com www.geze.at Hungary GEZE Hungary Kft. E-Mail: office-hungary@geze.com www.geze.hu Scandinavia – Denmark GEZE Danmark E-Mail: danmark.se@geze.com www.geze.dk Baltic States GEZE GmbH Baltic States office E-Mail: office-latvia@geze.com www.geze.com Iberia GEZE Iberia S.R.L. E-Mail: info@geze.es www.geze.es Singapore GEZE (Asia Pacific) Pte, Ltd. E-Mail: gezesea@geze.com.sg www.geze.com Benelux GEZE Benelux B.V. E-Mail: benelux.nl@geze.com www.geze.be www.geze.nl India GEZE India Private Ltd. E-Mail: office-india@geze.com www.geze.in South Africa GEZE South Africa (Pty) Ltd. E-Mail: info@gezesa.co.za www.geze.co.za Italy GEZE Italia S.r.l E-Mail: italia.it@geze.com www.geze.it Switzerland GEZE Schweiz AG E-Mail: schweiz.ch@geze.com www.geze.ch GEZE Engineering Roma S.r.l E-Mail: roma@geze.biz www.geze.it Turkey GEZE Kapı ve Pencere Sistemleri E-Mail: office-turkey@geze.com www.geze.com Bulgaria GEZE Bulgaria - Trade E-Mail: office-bulgaria@geze.com www.geze.bg China GEZE Industries (Tianjin) Co., Ltd. E-Mail: chinasales@geze.com.cn www.geze.com.cn GEZE Industries (Tianjin) Co., Ltd. Branch Office Shanghai E-Mail: chinasales@geze.com.cn www.geze.com.cn GEZE Industries (Tianjin) Co., Ltd. Branch Office Guangzhou E-Mail: chinasales@geze.com.cn www.geze.com.cn GEZE Industries (Tianjin) Co., Ltd. Branch Office Beijing E-Mail: chinasales@geze.com.cn www.geze.com.cn France GEZE France S.A.R.L. E-Mail: france.fr@geze.com www.geze.fr GEZE GmbH Reinhold-Vöster-Straße 21–29 71229 Leonberg Germany Tel.: 0049 7152 203 … Fax.: 0049 7152 203 310 www.geze.com Poland GEZE Polska Sp.z o.o. E-Mail: geze.pl@geze.com www.geze.pl Romania GEZE Romania S.R.L. E-Mail: office-romania@geze.com www.geze.ro Russia OOO GEZE RUS E-Mail: office-russia@geze.com www.geze.ru Scandinavia – Sweden GEZE Scandinavia AB E-Mail: sverige.se@geze.com www.geze.se Scandinavia – Norway GEZE Scandinavia AB avd. Norge E-Mail: norge.se@geze.com www.geze.no Ukraine LLC GEZE Ukraine E-Mail: office-ukraine@geze.com www.geze.ua United Arab Emirates/GCC GEZE Middle East E-Mail: gezeme@geze.com www.geze.ae United Kingdom GEZE UK Ltd. E-Mail: info.uk@geze.com www.geze.com

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ECdrive T2, ECdrive T2-FR
Installation instructions

ECdrive T2, ECdrive T2-FR

ECdrive T2 ECdrive T2-FR 186936-00 EN Pre-installation instructions VP  ECdrive T2 Contents … 1 Introduction … Symbols and illustrations … Revisions and validity … Product liability … Reference documents … 2 Fundamental safety precautions … Intended use … Safety notices … Safety-conscious working … Environmentally conscious working … Safety instructions related to transportation and storage … Qualification … 3 About this document … 4 Overview … Diagrams … Tools and aids … Torques … Components and assembly groups … Bill of material VP-kit EC drive T2 … 5 Pre-installation … … .1 … .2 … .1 … .2 Cutting the track and cover to size … Preparing the track … Installing stop buffers … Installing the left-hand module carrier … 10 Fitting the right-hand module carrier … 11 Connecting the cable to the right-hand module carrier … 12 Connecting the contact on the toothed belt lock (optional) … 12 Connecting the locking … 13 Installing the side plates … 13 Pre-positioning the pre-mounted module carrier, left and right … 13 Fitting the toothed belt … 14 Tensioning the toothed belt … 14 Connecting the left and right module carriers to the power supply … 15 Machining the cover … 16 Machining the cover for toothed belt locking (optional) … 16 Machining the cover for service interface … 16 … Preparation for installation … 17 … Fitting the cover suspension piece in the cover … 17 Fitting the cover earthing … 17 … Production test … 18 ECdrive T2 Introduction … Introduction … Symbols and illustrations Warning notices Warning notices are used in these instructions to warn you of property damage and personal injury. XX Always read and observe these warning notices. XX Observe all measures marked with the warning symbol and warning word . Warning symbol Warning word Meaning WARNING Danger to persons. Non-compliance can result in death or serious injuries. More symbols and illustrations Important information and technical notes are highlighted to explain correct operation. Symbol Meaning means “important note”. Information to prevent property damage, to understand or optimise the operation sequences. means “additional Information” XX … Symbol for an action: This means you have to do something. XX If there are several actions to be taken, keep to the given order. Revisions and validity Version 00: Valid for ECdrive T2 and ECdrive T2-FR from model year 2019. … Product liability In compliance with the liability of the manufacturer for his products as defined in the German “Product Liability Act”, compliance with the information contained in this brochure (product information and intended use, misuse, product performance, product maintenance, obligations to provide information and instructions) must be ensured. Failure to comply releases the manufacturer from his statutory liability. … Reference documents Type Wiring diagram User manual Faults and corrective measures Cable plan Safety analysis Installation instructions Installation instructions Installation instructions Name DCU1-NT DCU1-2M-NT DCU1-NT DCU1-2M-NT DCU1-2M DCU1 DCU1-2M Single leaf Double leaf ECdrive T2 ECdrive T2 girder section and side panel Leaf and side panel profile systems The diagrams are subject to change without notice. Use only the most recent version. … Fundamental safety precautions … Fundamental safety precautions XX … ECdrive T2 Please also note the fundamental safety precautions in the installation instructions ECdrive T2. Intended use The sliding door system is used for the automatic opening and closing of a building passage. The sliding door system may only be used in a vertical installation position and in dry rooms within the permitted application area (see installation and service instructions). The sliding door system is designed for pedestrian traffic in buildings. The sliding door system is not designed for the following uses: àà for industrial use àà for area of application which do not serve pedestrian traffic (such as garage doors) àà on mobile objects such as ships The sliding door system may only be used: àà in the modes of operation provided for by GEZE àà with the components approved / released by GEZE àà with the software delivered by GEZE àà in the installation variants / types of installation documented by GEZE àà within the tested/approved area of application (climate / temperature / IP rating) Any other use is considered non-intended and will lead to the exclusion of all liability and warranty claims to GEZE. … Safety notices àà Intervention and modifications which influence the safety technology and functionality of the door system may only be carried out by GEZE. àà Problem-free and safe operation assumes proper transportation, proper set-up and installation, qualified operation and correct maintenance have taken place. àà The relevant accident prevention regulations and other generally recognised safety-related or health & safety rules must be kept. àà Only original accessories, original spare parts and accessories approved by GEZE guarantee problem-free function of the door system. àà The mandatory installation, maintenance and repair work must be performed by properly trained personnel authorised by GEZE. àà The country-specific laws and regulations are to be observed during safety-related tests. àà If unauthorised changes are made to the system, GEZE cannot be held liable in any way whatsoever for any resulting damage, and the approval for use in escape and rescue routes ceases. àà GEZE does not accept any warranty for combinations with third-party products. àà Furthermore, only original GEZE parts may be used for repair and maintenance work. àà The connection to the mains voltage must be made by a professional electrician. Perform the power connection and equipment earth conductor test in accordance with VDE 0100 Part 610. àà Use an on-site 10-A overload cut-out as the line-side disconnecting device. àà Protect the display programme switch against unauthorised access. àà In compliance with Machinery Directive 2006/42/EC, a risk analysis must be performed and the door system identified in accordance with CE Marking Directive 93/68/EEC before the door system is commissioned. àà Observe the current status of directives, standards and country-specific regulations, especially: àà DIN 18650: 2010-06 “Building hardware – Powered pedestrian doors” àà VDE 0100, Part 610: 2004-04 “Installing Electrical Power Systems with Nominal Voltages up to 1000 V” àà DIN EN 16005: 2013-01 “Power operated pedestrian doorsets; safety in use; Requirements and test methods” àà DIN EN 60335-1: 2012-10 “Safety of electrical devices for home use and similar purposes - Part 1: General requirements (IEC 60335-1: 2010, modified), German version EN 60335-1: 2012 àà DIN EN 60335-2-103: 2016-05 “Safety of electrical devices for home use and similar purposes - Part 2-103: Special requirements for drives for gates, doors and windows. (IEC 60335-2-103: 2006, modified + A1: 2010, modified), German version EN 60335-2-103: 2015 The product should be installed or incorporated in such a way that effortless access to the product is guaranteed during any repairs and/or maintenance, and that any removal costs do not stand out of proportion to the value of the product. … ECdrive T2 … Fundamental safety precautions Safety-conscious working àà Secure workplace against unauthorised entry. àà Only use the cables prescribed in the cable plan provided. Cables must be shielded in compliance with the wiring diagram. àà Secure loose, internal drive cables with cable ties. àà Before working on the electrical system: àà Disconnect the drive from the 230 V mains and secure it against being switched back on again. Check isolation from power supply. àà Disconnect the control unit from the 24 V rechargeable battery. àà When an Uninterruptible Power Supply (UPS) is used, the system will still be under voltage even when disconnected from the mains. àà Always use insulated wire-end ferrules for wire cores. àà Make sure of sufficient lighting. àà Danger of injury with opened drive. Hair, clothing, cables, etc. can be drawn in by rotating parts. àà Danger of injury caused by unsecured crushing, impact, drawing-in or shearing spots. àà Danger of injury due to sharp edges on the drive and door leaf. àà Danger of injury during installation through freely moving parts. … Environmentally conscious working àà When disposing of the door system, separate the different materials and have them recycled. àà Do not dispose of batteries and rechargeable batteries with household waste. àà Comply with the statutory regulations when disposing of the door system and the batteries/storage cells. … Safety instructions related to transportation and storage Do not throw, do not drop. Avoid strong blows. àà Storage temperatures under -30 °C and above +60 °C can result in damage to the device. àà Protect against humidity. àà Dry, well ventilated, closed, weather-proof and UV-protected rooms are suitable as storage areas. XX XX … Qualification Installation of the GEZE sliding door drive may only be carried out by experts authorised by GEZE. … About this document … ECdrive T2 About this document These instructions describe the pre-installation of the automatic sliding door drive ECdrive T2 / ECdrive T2-FR from a VP-kit and installation of the moving leaves and side panels with different profile systems. … Overview … Diagrams Drawing no. 70518-0-001 70518-2-0200 70518-2-0205 70518-2-0203 70518-2-0253 70518-1-0105 70518-1-0106 70518-1-0107 70518-1-0108 70518-1-0110 70518-1-0111 70518-1-0112 70518-1-0113 70518-1-0114 70518-1-0115 Type Drive drawing Machining drawing Machining drawing Machining drawing Machining drawing Machining drawing Assembly group drawing Assembly group drawing Assembly group drawing Assembly group drawing Assembly group drawing Assembly group drawing Assembly group drawing Assembly group drawing Assembly group drawing Name ECdrive T2, drives Track Track post-rail Cover 100×132 mm Cover 100×100 mm Module carrier left 2-leaf Module carrier left 2-leaf with lock Module carrier left 1-leaf without lock Module carrier left 1-leaf left hand slide to open with lock Module carrier right Module carrier right only 1-leaf right hand slide to open with lock Module carrier right FR Module carrier right FR only 1-leaf right hand slide to open with lock Module carrier right FR-DUO. Module carrier right FR-DUO only 1-leaf right hand slide to open with lock Module carrier right FR-LL Module carrier right FR-LL only 1-leaf right hand slide to open with lock Module carrier right FR-RWS Module carrier right FR-RWS only 1-leaf right hand slide to open with lock 70518-1-0116 70518-1-0117 Assembly group drawing Assembly group drawing 70518-1-0118 70518-1-0119 Assembly group drawing Assembly group drawing 70518-2-0203 70518-2-0253 Machining drawing Machining drawing Machine cover 100×132 mm for toothed belt locking Machine cover 100×100 mm for toothed belt locking 70518-9-0964 Connection sketch Service terminal The diagrams are subject to change without notice. Use only the most recent version. … ECdrive T2 … Overview Tools and aids Tool Size Tape measure Marking pen Torque spanner Allen key … mm, … mm, … mm, … mm, … mm, … mm Open-ended spanner … mm, 10 mm, 13 mm Screwdriver set up to … mm; cross slot PH2 and PH4 Torx key T × 20; bit length at least 110 mm Side-cutting pliers Crimping pliers for cables Wire stripper Multimeter Display programme switch DCU1 (mat. no. 103940) Key switch (ECdrive T2-FR only) (mat. no. 074437) … Ring spanner … mm, 10 mm Pin punch … mm Torques The torques are given with the respective installation step. … Overview … ECdrive T2 Components and assembly groups These illustrations show the equipment of a standard drive in 2-leaf and 1-leaf version. The structure of the assembly groups can vary depending on the drive equipment or version. Precise details about positioning of the individual components can be found on the drive drawing (70518-0-001). 2-leaf 1-leaf, right hand slide to open 1-leaf, left hand slide to open … 2 … 4 … 6 … 8 … 10 11 … Side plate Cover earthing Transformer Return pulley Cover Cable holder Control unit DCU cable holder Rechargeable battery Toothed belt Drive motor 12 13 14 15 16 17 18 19 20 21 22 Cover catch Stop buffer Module carrier, right Roller carriage Track Belt lock Driver, short Driver, long Module carrier, left Transformer cable Transformer earthing Bill of material VP-kit EC drive T2 àà àà àà àà àà àà àà àà àà … Control unit DCU Drive motor Roller carriage Transformer Rechargeable battery Return pulley Cable holder DCU cable holder Cover earthing àà àà àà àà àà àà àà Cover catch Stop buffer Driver, short Driver, long Transformer cable Div. clear adhesive labels Accessories for fasting drive components àà Accessories for cable fastening àà Accessories module carriers àà àà àà àà àà àà Installation instructions User manual Wiring diagram Test log Safety analysis EC Installation Declaration of Conformity ECdrive T2 Pre-installation … Pre-installation … Cutting the track and cover to size àà Track: Pos. 16 in assembly group list, Chapter … àà Cover: Pos. … in assembly group list, Chapter … XX XX XX … Check profiles for damage. Cut the track and cover to the required length (see machining drawings, Chapter … ) Clean the track and cover after machining. Preparing the track XX XX … Mark position (UPL) for buffer left (2) and (UPR) for buffer right (4) as shown on the drive drawing. Mark position (Ux) for module carrier left (1) and (Uy) for module carrier right (3) as shown on the drive drawing (70518-0-001). Installing stop buffers Stop buffer: Pos. 13 in assembly group list, Chapter … XX XX XX Set stop buffers on the track on the left and right (1). Screw in each of the setscrews M6×6 (2) until they are in contact with the track. Tighten the setscrews using a torque of 10 Nm. … Pre-installation … ECdrive T2 Installing the left-hand module carrier XX Install the left-hand module carrier as shown in the drawing. Drawing no. 70518-1-0105 70518-1-0106 70518-1-0107 70518-1-0108 Name Module carrier left 2-leaf Module carrier left 2-leaf with lock Module carrier left 1-leaf without lock, right and left hand slide to open Module carrier left 1-leaf left hand slide to open with lock (the lock is on the right-hand module carrier for right hand slide to open) Module carrier left with lock (70518-1-0106) The module carrier shown here has been chosen as an example. The installation dimensions of the module carrier you are using can be found on the respective component drawing (see above). XX XX 10 Slide the sliding blocks into the module carrier. Install the components with the screws provided in accordance with the drawing. àà Tightening torque for components: 10 Nm àà Tightening torque for motor with gearbox: 15 Nm ECdrive T2 … Pre-installation Fitting the right-hand module carrier XX Install the right-hand module carrier as shown in the drawing. Drawing no. 70518-1-0110 70518-1-0111 70518-1-0112 70518-1-0113 70518-1-0114 70518-1-0115 70518-1-0116 70518-1-0117 70518-1-0118 70518-1-0119 Name Module carrier right Module carrier right only 1-leaf right hand slide to open with lock Module carrier right FR Module carrier right FR only 1-leaf right hand slide to open with lock Module carrier right FR-DUO. Module carrier right FR-DUO only 1-leaf right hand slide to open with lock Module carrier right FR-LL Module carrier right FR-LL only 1-leaf right hand slide to open with lock Module carrier right FR-RWS Module carrier right FR-RWS only 1-leaf right hand slide to open with lock Module carrier right, 2-leaf (70518-1-0110) The module carrier shown here has been chosen as an example. The installation dimensions of the module carrier you are using can be found on the respective component drawing (see above). XX XX Slide the sliding blocks into the module carrier. Install the components with the screws provided in accordance with the drawing. àà Tightening torque for components: 10 Nm 11 Pre-installation … ECdrive T2 Connecting the cable to the right-hand module carrier ECdrive T2 ECdrive T2-FR ECdrive T2 XX Route the rotary transducer cable (1) and motor connection cable (2) to the control unit. XX Insert the connector into the control unit. ECdrive T2-FR XX Route the rotary transducer cable (1), motor connection cable (2) and motor connection cable of the second motor (3) to control unit. XX Insert the connector into the control unit. … Connecting the contact on the toothed belt lock (optional) XX Only screw the grey locking pin (1) in again after the cover has been set in place. XX Remove screws M2.3 x 10 on the feedback switch (4) of the locking mechanism. Place the alarm contact switch (3) on the feedback switch (4). Fix both switches in place on the locking mechanism using M2.3 x 18 (2) screws and spring washers. Connect cable. Shorten the switching flag of the alarm contact switch. XX XX XX XX 12 ECdrive T2 … Pre-installation Connecting the locking XX XX Route cable (1) to the toothed belt locking (optional) (2), shorten if necessary, strip and attach the insulated wire-end ferrules. Connect the locking as shown on the wiring diagram. … Installing the side plates XX XX Screw the sheet-metal part (3) for securing the cover in the left-hand and right-hand side panels (2) (torque max. … Nm). Screw the side panels (2) to the track (1) (torque … Nm). … Pre-positioning the pre-mounted module carrier, left and right XX Fix the pre-mounted module bearer left (2) and right (3) with one screw each to the track (1). Recommendation: XX Mark the position of the module bearer left (2) and right (3) on the track (1). XX XX Complete identification plate: àà Enter the date of manufacture àà Supplement digits classes … and … Apply the identification plate, see the drive drawing: 13 Pre-installation … ECdrive T2 Fitting the toothed belt XX XX Thread the toothed belt on the motor pulley and return pulley, shorten if necessary. Insert toothed belt ends (1) into the toothed belt lock (2) (3 teeth per side). … 1 … XX XX Mount the toothed belt lock (2) with screws (4) on the short driver (3). Do not tighten the screws yet. … .1 Tensioning the toothed belt XX The toothed belt must be pre-tensioned with 300 N ±35 N (see drive drawing). XX Undo … screws (2). Push the motor (3) to the right by hand. Undo the screw (1) and move the sliding block in such a way that a screwdriver can be pushed between the sliding block and the motor. Tighten the screw (1) (torque 10 Nm). Push the screwdriver into the gap and lever it until the toothed belt is tensioned. Tighten … screws (2) (torque 15 Nm). XX XX XX XX XX 14 … 2 … ECdrive T2 Pre-installation … .2 Connecting the left and right module carriers to the power supply XX Make sure that cables are routed and secured in such a way that they do not become jammed when the cover is slid in place and cannot come into contact with moving components. XX Cut the cable (1) from the transformer to the control unit to size. Attach wire-end ferrules on one side of the cable (1). Connect the transformer cable (1) to the control unit. Fix the cable holder (2) to the track. Fix the cable holder DCU (3) to the control unit. Route the cable (1) from the transformer through the cable holders to the control unit. XX XX XX XX XX … XX Fit the three-core transformer cable (5) to terminal (4) of the transformer. … 5 15 Pre-installation ECdrive T2 … Machining the cover … .1 Machining the cover for toothed belt locking (optional) The toothed belt locking has a rotating pin which can be used to unlock or lock the toothed belt manually. For this pin, a hole must be drilled on the cover in accordance with the following sketch. The position of the hole must be checked on site. Depending on the positioning of the drive components, minor deviations can occur here. GEZE thus recommends only drilling the hole on site once the exact position of the locking is known. Dimensional specifications for dimension C can be found in the machining drawing for the cover (70518-2-0203). XX XX Drill a hole Ø 20 mm. Deburr the hole. … .2 Machining the cover for service interface The service interface (optional) makes fast access to the control unit DCU possible 1x without dismantling the cover. A fast connection via jack plug is possible via the service adapter for the service terminal ST220 or for the Bluetooth interface to GEZEconnects. To integrate the socket for the service interface on the cover, a hole must be drilled on the cover in accordance with the sketch shown below. Refer also to the additional instructions for the service interface (70518-9-0964). 16 ECdrive T2 … Preparation for installation Preparation for installation During preparation for installation the drive unit is prepared for later installation. The current drive drawing is applicable for carrying out the installation work. All components must be identified and installed in accordance with the drive drawing. … Fitting the cover suspension piece in the cover XX Slide the cover suspension piece (1) into the upper or lower screw duct of the cover (2). XX … Use … screws to secure the cover suspension piece (1) in the end section of the cover (max. torque … Nm). Fitting the cover earthing XX Knock the locating pin for the hood earthing (3) on the side of the earthing approx. 30 mm into the upper screw duct. … 17 Production test … ECdrive T2 Production test WARNING Risk of fatal injury due to electric shock! XX The electrical system (230 V/115 V) may only be connected and disconnected by a professional electrician. XX Carry out mains connection and earth conductor test in accordance with VDE 0100 Part 610. XX 18 Carry out the production test as described in the wiring diagram “Automatic sliding doors DCU1-NT/DCU1-2M-NT”. ECdrive T2  19 Germany GEZE GmbH Niederlassung Süd-West Tel. +49 (0) 7152 203 594 E-Mail: leonberg.de@geze.com GEZE GmbH Niederlassung Süd-Ost Tel. +49 (0) 7152 203 6440 E-Mail: muenchen.de@geze.com GEZE GmbH Niederlassung Ost Tel. +49 (0) 7152 203 6840 E-Mail: berlin.de@geze.com GEZE GmbH Niederlassung Mitte/Luxemburg Tel. +49 (0) 7152 203 6888 E-Mail: frankfurt.de@geze.com GEZE GmbH Niederlassung West Tel. +49 (0) 7152 203 6770 E-Mail: duesseldorf.de@geze.com GEZE GmbH Niederlassung Nord Tel. +49 (0) 7152 203 6600 E-Mail: hamburg.de@geze.com GEZE Service GmbH Tel. +49 (0) 1802 923392 E-Mail: service-info.de@geze.com Austria GEZE Austria E-Mail: austria.at@geze.com www.geze.at Hungary GEZE Hungary Kft. E-Mail: office-hungary@geze.com www.geze.hu Scandinavia – Denmark GEZE Danmark E-Mail: danmark.se@geze.com www.geze.dk Baltic States GEZE GmbH Baltic States office E-Mail: office-latvia@geze.com www.geze.com Iberia GEZE Iberia S.R.L. E-Mail: info@geze.es www.geze.es Singapore GEZE (Asia Pacific) Pte, Ltd. E-Mail: gezesea@geze.com.sg www.geze.com Benelux GEZE Benelux B.V. E-Mail: benelux.nl@geze.com www.geze.be www.geze.nl India GEZE India Private Ltd. E-Mail: office-india@geze.com www.geze.in South Africa GEZE South Africa (Pty) Ltd. E-Mail: info@gezesa.co.za www.geze.co.za Italy GEZE Italia S.r.l E-Mail: italia.it@geze.com www.geze.it Switzerland GEZE Schweiz AG E-Mail: schweiz.ch@geze.com www.geze.ch GEZE Engineering Roma S.r.l E-Mail: roma@geze.biz www.geze.it Turkey GEZE Kapı ve Pencere Sistemleri E-Mail: office-turkey@geze.com www.geze.com Bulgaria GEZE Bulgaria - Trade E-Mail: office-bulgaria@geze.com www.geze.bg China GEZE Industries (Tianjin) Co., Ltd. E-Mail: chinasales@geze.com.cn www.geze.com.cn GEZE Industries (Tianjin) Co., Ltd. Branch Office Shanghai E-Mail: chinasales@geze.com.cn www.geze.com.cn GEZE Industries (Tianjin) Co., Ltd. Branch Office Guangzhou E-Mail: chinasales@geze.com.cn www.geze.com.cn GEZE Industries (Tianjin) Co., Ltd. Branch Office Beijing E-Mail: chinasales@geze.com.cn www.geze.com.cn France GEZE France S.A.R.L. E-Mail: france.fr@geze.com www.geze.fr GEZE GmbH Reinhold-Vöster-Straße 21–29 71229 Leonberg Germany Tel.: 0049 7152 203 … Fax.: 0049 7152 203 310 www.geze.com Poland GEZE Polska Sp.z o.o. E-Mail: geze.pl@geze.com www.geze.pl Romania GEZE Romania S.R.L. E-Mail: office-romania@geze.com www.geze.ro Russia OOO GEZE RUS E-Mail: office-russia@geze.com www.geze.ru Scandinavia – Sweden GEZE Scandinavia AB E-Mail: sverige.se@geze.com www.geze.se Scandinavia – Norway GEZE Scandinavia AB avd. Norge E-Mail: norge.se@geze.com www.geze.no Ukraine LLC GEZE Ukraine E-Mail: office-ukraine@geze.com www.geze.ua United Arab Emirates/GCC GEZE Middle East E-Mail: gezeme@geze.com www.geze.ae United Kingdom GEZE UK Ltd. E-Mail: info.uk@geze.com www.geze.com

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ECdrive T2, ECdrive T2-FR
Installation instructions

ECdrive T2, ECdrive T2-FR

ECdrive T2 ECdrive T2-FR 180347-00 EN Installation and service instructions  ECdrive T2 Contents … 1 Introduction … Symbols and illustrations … Revisions and validity … Product liability … Reference documents … 2 Fundamental safety precautions … Intended use … Safety notices … Safety-conscious working … Environmentally conscious working … Safety instructions related to transportation and storage … Qualification … 3 About this document … Overview … 4 Overview … Diagrams … Tools and aids … Torques … Components and assembly groups … 5 Installation … 10 … .1 … .2 … .3 … .4 … .1 … .2 … .3 … .4 … .5 … .6 … .7 … .8 … .9 Preparations to be made on site … 10 Preparing the track … 10 Checking/preparing cable routing … 10 Mount intermediate plates (optional) … 11 Mounting the track … 12 Installing the angled floor guide … 13 Fitting the door leaves … 13 Mount the single roller carriage on the door leaf … 13 Fitting the door leaf with single roller carriage … 14 Mount the support bracket for the double roller carriage on the leaf … 15 Fitting the door leaf with double roller carriage … 16 Mounting the drive components … 19 Mounting the module carriers on the left and right … 19 Drive drawings … 20 Dimensions in the drive drawings (ISO and ESG (toughened safety glass) profile system and wooden leaves) … 21 Mounting the toothed belt … 22 Tensioning the toothed belt … 22 Setting the closing position for 2-leaf systems … 23 Connecting the left and right module carriers to the power supply … 23 Connecting the toothed belt locking (optional) and control unit … 24 Mounting the transformer earthing … 25 … Production test and commissioning … 26 … .1 … .2 … .3 … .4 … .5 … .1 Connecting the drive … 26 Connecting cover earthing … 26 Mounting the cover securing device … 27 Drill a hole for the toothed belt locking (optional) … 27 Mounting the cover fixing … 27 Mounting the safety equipment … 28 Installing switches/push buttons … 28 Installing programme switch … 28 Commissioning the door system … 29 Creating test log … 29 ECdrive T2  … Dismantling … 29 … Service and maintenance … 29 … .1 … .2 … Mechanical service … 29 Checking toothed belt tension … 29 Tensioning the toothed belt … 29 Maintenance … 30 … Troubleshooting … 31 … .1 … .2 … .3 … .1 Mechanical faults … 31 Checking the door leaves … 31 Replacing brushes on single roller carriage … 32 Replacing brushes on double roller carriage … 32 Electrical faults … 33 Replacing fuse in transformer … 33 … Inspection of the installed system … 34 … Measures for protection and prevention of pinching, impact, shearing or drawing-in spots: … 34 Mounting checklist ECdrive T2 … 34 … Introduction ECdrive T2 … Introduction … Symbols and illustrations Warning notices Warning notices are used in these instructions to warn you of property damage and personal injury. XX Always read and observe these warning notices. XX Observe all measures marked with the warning symbol and warning word . Warning symbol Warning word Meaning WARNING Danger to persons. Non-compliance can result in death or serious injuries. More symbols and illustrations Important information and technical notes are highlighted to explain correct operation. Symbol Meaning means “important note”. Information to prevent property damage, to understand or optimise the operation sequences. means “additional Information” XX … Symbol for an action: This means you have to do something. XX If there are several actions to be taken, keep to the given order. Revisions and validity Valid for version and ECdrive T2-FR from model year 2019. … Product liability In compliance with the liability of the manufacturer for his products as defined in the German “Product Liability Act”, compliance with the information contained in this brochure (product information and intended use, misuse, product performance, product maintenance, obligations to provide information and instructions) must be ensured. Failure to comply releases the manufacturer from his statutory liability. … Reference documents Type Wiring diagram User manual Faults and corrective measures Cable plan Safety analysis Pre-installation instructions VP Installation instructions Installation instructions Name DCU1-NT DCU1-2M-NT DCU1-NT DCU1-2M-NT DCU1 DCU1-2M Single leaf Double leaf ECdrive T2 / -FR Girder section and side panel Leaf and side panel profile systems The diagrams are subject to change without notice. Use only the most recent version. … ECdrive T2 … Fundamental safety precautions … Intended use Fundamental safety precautions The sliding door system is used for the automatic opening and closing of a building passage. The sliding door system may only be used in a vertical installation position and in dry rooms within the permitted application area (see installation and service instructions). The sliding door system is designed for pedestrian traffic in buildings. The sliding door system is not designed for the following uses: àà for industrial use àà for area of application which do not serve pedestrian traffic (such as garage doors) àà on mobile objects such as ships The sliding door system may only be used: àà in the modes of operation provided for by GEZE àà with the components approved / released by GEZE àà with the software delivered by GEZE àà in the installation variants / types of installation documented by GEZE àà within the tested/approved area of application (climate / temperature / IP rating) Any other use is considered non-intended and will lead to the exclusion of all liability and warranty claims to GEZE. … Safety notices àà Intervention and modifications which influence the safety technology and functionality of the door system may only be carried out by GEZE. àà Problem-free and safe operation assumes proper transportation, proper set-up and installation, qualified operation and correct maintenance have taken place. àà The relevant accident prevention regulations and other generally recognised safety-related or health & safety rules must be kept. àà Only original accessories, original spare parts and accessories approved by GEZE guarantee problem-free function of the door system. àà The mandatory installation, maintenance and repair work must be performed by properly trained personnel authorised by GEZE. àà The country-specific laws and regulations are to be observed during safety-related tests. àà If unauthorised changes are made to the system, GEZE cannot be held liable in any way whatsoever for any resulting damage, and the approval for use in escape and rescue routes ceases. àà GEZE does not accept any warranty for combinations with third-party products. àà Furthermore, only original GEZE parts may be used for repair and maintenance work. àà The connection to the mains voltage must be made by a professional electrician. Perform the power connection and equipment earth conductor test in accordance with VDE 0100 Part 610. àà Use an on-site 10-A overload cut-out as the line-side disconnecting device. àà Protect the display programme switch against unauthorised access. àà In compliance with Machinery Directive 2006/42/EC, a risk analysis must be performed and the door system identified in accordance with CE Marking Directive 93/68/EEC before the door system is commissioned. àà Observe the current status of directives, standards and country-specific regulations, especially: àà DIN 18650: 2010-06 “Building hardware– Powered pedestrian doors” àà VDE 0100, Part 610: 2004-04 “Installing Electrical Power Systems with Nominal Voltages up to 1000 V” àà DIN EN 16005: 2013-01 “Power operated pedestrian doorsets; safety in use; Requirements and test methods” àà DIN EN 60335-1: 2012-10 “Safety of electrical devices for home use and similar purposes - Part 1: General requirements (IEC 60335-1: 2010, modified), German version EN 60335-1: 2012 àà DIN EN 60335-2-103: 2016-05 “Safety of electrical devices for home use and similar purposes - Part 2-103: Special requirements for drives for gates, doors and windows. (IEC 60335-2-103: 2006, modified + A1: 2010, modified), German version EN 60335-2-103: 2015 The product should be installed or incorporated in such a way that effortless access to the product is guaranteed during any repairs and/or maintenance, and that any removal costs do not stand out of proportion to the value of the product … Fundamental safety precautions … Safety-conscious working àà àà àà àà àà àà àà àà àà àà àà àà àà àà àà àà àà àà … ECdrive T2 Secure workplace against unauthorised entry. Watch the swivelling range of long system parts. Never carry out work with a high safety risk (e.g. installing the drive, cover or door leaf) while alone. Secure the cover/drive panels against falling. Secure non-fixed components to prevent them falling. Only use the cables prescribed in the cable plan provided. Cables must be shielded in compliance with the wiring diagram. Secure loose, internal drive cables with cable ties. Before working on the electrical system: àà Disconnect the drive from the 230 V mains and secure it against being switched back on again. Check isolation from power supply. àà Disconnect the control unit from the 24 V rechargeable battery. When an Uninterruptible Power Supply (UPS) is used, the system will still be under voltage even when disconnected from the mains. Always use insulated wire-end ferrules for wire cores. Make sure of sufficient lighting. Use safety glass. Attach safety stickers to glass door leaves. Danger of injury with opened drive. Hair, clothing, cables, etc. can be drawn in by rotating parts. Danger of injury caused by unsecured crushing, impact, drawing-in or shearing spots. Danger of injury due to broken glass. Always only use safety glass. Danger of injury due to sharp edges on the drive and door leaf. Danger of injury during installation through freely moving parts. Environmentally conscious working àà When disposing of the door system, separate the different materials and have them recycled. àà Do not dispose of batteries and rechargeable batteries with household waste. àà Comply with the statutory regulations when disposing of the door system and the batteries/rechargeable batteries. … Safety instructions related to transportation and storage àà The ECdrive T2 door drive is not built for hard knocks or for falling from a height. XX Do not throw, do not drop. àà Storage temperatures under –30 °C and above +60 °C can result in damage to the device. àà Protect against humidity. àà Use special glass transport devices (e.g. A-frames) for transporting glass. àà Separate several panels on a frame or during storage using intermediate layers (e.g. cork pads, paper or plastic cords). àà Always store glass in a vertical position on level and load-bearing ground. Use suitable material as a support (e.g. wooden slats). àà In the case of insulated glass, make sure that it is placed flush across the entire element thickness on at least … supports. àà During storage and support, safety devices must not cause any damage to the glass or edge seal of insulated glass and must be attached flat on the pane surface. àà Dry, well ventilated, closed, weather-proof and UV-protected rooms are suitable as storage areas. … Qualification Installation of the GEZE sliding door drive may only be carried out by experts authorised by GEZE. … ECdrive T2 About this document … About this document … Overview These instructions describe the installation of the automatic sliding door drive / ECdrive T2-FR without side panels. The installation of the side panels and the girder section is described in the installation instructions “Girder section with side panel” (70518-9-0959). View from the front View from above (ECdrive T2 with ISO profiles in wall and post-rail construction) View from the side (ECdrive T2 with ISO profiles in post-rail construction) … 2 … 4 … Sliding door drive Moving leaf Protective door leaf Floor guide Safety leaf … Overview ECdrive T2 … Overview … Diagrams Drawing no. 70518-0-001 70518-ep01 70518-ep02 70518-ep03 70518-ep04 70518-ep17 70518-ep18 70518-ep19 Type Drive drawing Installation diagram Installation diagram Installation diagram Installation diagram Installation diagram Installation diagram Installation diagram 70518-ep20 Installation diagram 70518-ep21 70518-ep22 70518-ep23 70518-ep24 70518-ep33 70518-ep34 70518-ep35 70518-ep36 70518-ep37 70518-ep38 Installation diagram Installation diagram Installation diagram Installation diagram Installation diagram Installation diagram Installation diagram Installation diagram Installation diagram Installation diagram 70518-ep39 70518-ep40 70518-2-0203 Installation diagram Installation diagram Component drawing 70484-ep04 Name ECdrive T2, drives ISO glass fitting, 1-leaf ISO glass fitting, 2-leaf ESG (toughened safety glass) glass fitting, 1-leaf ESG (toughened safety glass) glass fitting, 2-leaf ISO post-rail construction 1-leaf ISO post-rail construction 2-leaf ESG (toughened safety glass) post-rail construction 1-leaf ESG (toughened safety glass) post-rail construction 2-leaf ISO Lock A 1-leaf ISO Lock A 2-leaf ISO Lock M 1-leaf ISO Lock M 2-leaf ISO post-rail construction Lock A 1-leaf ISO post-rail construction Lock A 2-leaf ISO post-rail construction Lock M 1-leaf ISO post-rail construction Lock M 2-leaf Protective leaf attachment ISO-ESG (toughened safety glass) side panel on site Wooden leaf on site 1-leaf Wooden leaf on site 2-leaf Cover 100×132 Safety leaf for sliding door drives The diagrams are subject to change without notice. Use only the most recent version. … ECdrive T2 … Overview Tools and aids Tool Size Tape measure Marking pen Torque spanner Allen key … mm, 2,5 mm, … mm, … mm, … mm, … mm Open-ended spanner … mm, 10 mm, 13 mm, 15 mm Screwdriver set up to … mm; cross slot PH2 and PH4 Torx key T × 20; bit length at least 110 mm Side-cutting pliers Crimping pliers for cables Wire stripper Multimeter Display programme switch DCU1 (mat. no. 103940) Key switch (ECdrive T2-FR only) (mat. no. 074437) … Ring spanner … mm, 10 mm Pin punch … mm Torques The torques are given with the respective installation step. … Components and assembly groups See the ep-drawing for the required installation situation and drive drawings. … Installation … Installation XX XX XX XX … Secure workplace against unauthorised entry. Always work with a second person. Use a stepladder or stepstool. Keep inside area of track clean. Preparations to be made on site XX àà àà àà àà … ECdrive T2 Check the preparations made on site by the customer to ensure proper installation: Type and load capacity of the façade construction or suspending frame Evenness of the installation surface Evenness of the finished floor level Cable plan requirements Preparing the track Pre-mounted systems are delivered with attached module carrier. XX Remove the module carriers to make it easier to fix the track to the wall. If there is only a little space between the track and the wall: XX Push the stop buffer onto the track. XX Pre-mount the side panels. … Checking/preparing cable routing The line feed is on the left-hand side of the drive. If the cables have been routed incorrectly on site and emerge in the centre or on the right-hand side, they can be routed via the cable guides ID 180897 (optional) along the back of the track to the left. When the 230 V cable is routed through the drive it must be doubly insulated. XX XX XX Insert cable (1) into the track. Clip cable guides (3) into the track. Fasten the cable to the cable guides using cable ties (2). The number of cable guides required depends on the opening width: àà ÖW < 1250 mm = … cable guides (1x ID 180897) àà ÖW < 2350 mm = 12 cable guides (2x ID 180897) àà ÖW < 3000 mm = 18 cable guides (3x ID 180897) 10 ECdrive T2 … Installation Mount intermediate plates (optional) … XX Clip the intermediate plates (1) onto the rear of the track. àà Upper row of drill holes for wall mounting àà Lower row of drill holes for the clip of the intermediate plate Mounting can also be carried out conversely depending on the building structure (post design). Use the upper row of drill holes for fixing if possible. 11 Installation … ECdrive T2 Mounting the track There are oblong holes (2) provided for more straightforward alignment of the track. The track is fixed in place using the fixing hoes (1) on the track. The oblong holes (2) do not have a load-bearing function. The illustrations are only given as an example and show an ISO post-rail construction. XX XX XX XX XX XX XX XX XX XX XX XX XX Determine the installation height of the track (3). Take unevenness of wall and floor into account. Position the track and mark … drill holes for the oblong holes (2) accordingly. Remove the track. Drill the holes for the oblong holes (2). Fix the track at the oblong holes (2) using … screws. Align the track horizontally. Mark the fixing drill holes (1) (upper row of drill holes on the track). Remove the track. Drill the holes (1) for fixing. Screw the track (3) in place. Install the sealing strips (5). Install the wall strips (6). Install the brush profile with brush (4). View from the side View from above 12 ECdrive T2 … Installation Installing the angled floor guide àà See the installation instructions “Continuous floor guide” (70723-9-0988) on how to install the continuous floor guide. àà For further information see the respective installation drawing, Chapter … . XX Screw the angled floor guide (2) tight using … countersunk screws DIN 7991 M5×12 (1) (torque … Nm). … Fitting the door leaves … .1 Mount the single roller carriage on the door leaf XX Screw the roller carriage (1) onto the door leaf. XX Position the single roller carriage in the suspension profile and fix in place. àà See the leaf installation drawing for the position of the support bracket. y x 13 Installation … .2 ECdrive T2 Fitting the door leaf with single roller carriage Setting up door leaves WARNING! Danger of injury caused by door leaves falling over The door leaves are very heavy. XX At least … people should work together to set up the door leaves. Aligning the door leaves WARNING! Danger of injury caused by crushing! The door leaves are still unsecured and move easily. XX Make sure that the door leaves are not moved accidentally or by unauthorised persons. XX Clean track XX Insert roller with roller holder into the track and secure to the support bracket. Adjust the height of the door leaf with the screw (1). Tighten screws (2) after adjusting the door leaf (torque 20 Nm). XX Mount the fastening bolt and adjust height. Gap between bolt and track = … mm (corresponds to about … sheets of copy paper). XX XX 14 ECdrive T2 Installation There are markings (2) on the support brackets (1) to make it easier to align the roller carriage on the door leaf. This means all roller carriages can be set the same without measurement. Screwing driver onto roller carriage Drivers must not touch any obstacle over the entire movement path. XX XX XX XX XX … .3 Push driver without tensioning strap (belt lock) over holes in the roller carriage and secure with … screws (1). Do not tighten the screws yet. To adjust the main closing edge, slide the driver in the oblong holes. Tighten screws (1). Slide the door to the desired opening width. Position and secure stop buffers. … Mount the support bracket for the double roller carriage on the leaf. XX Unscrew the screw (1) off the bracket (2). The clearance a between the screw head (1) and the screw holder (3) must be set again later. XX Unscrew the … screws (3) off and remove the support bracket from the double roller carriage. 15 Installation XX ECdrive T2 Screw the support bracket (5) on the left and right of the door leaf (6) (torque 15 Nm). See the leaf installation drawing for the position of the support bracket. … .4 Fitting the door leaf with double roller carriage Fixing the double roller carriage to the track XX Fit the screw (1) with screw holder (3) again. XX XX XX XX Place the double roller carriage (3) on the track (4). Undo the screw (2) for anti-tilt roller. Push the screw (2) upwards until the roller (5) is in contact with the track at the top. Tighten the screw (2). 16 ECdrive T2 Installation Setting up door leaves WARNING! Danger of injury caused by door leaves falling over The door leaves are very heavy. XX At least … people should work together to set up the door leaves. XX Set up the door leaf with support bracket on double roller carriage. Tightening the door leaves XX XX Screw both support brackets (3) of the door leaves to the double roller carriage (1) using safety screws Verbus-Rib M8×10 (2). Tighten the safety screws (2). XX Screw the screw (5) out of the holder (4). Make sure that the holder (4) does not fall to the ground. XX XX Screw the screw (5) with screw holder (6) as far into the holder (4) as necessary until the screw (5) is in contact with the support bracket (3). A clearance of … mm must be kept between the holder (4) and the screw holder (6). 17 Installation ECdrive T2 Aligning the door leaves XX Align door leaves flush with each other. Ensure the same height and parallel closing edges when doing so. XX Set the height and parallel position of the door leaves at the hexagon of the suspension bolt (4). Tighten the safety screws Verbus-Rib M8×10 (2) (torque 24 Nm). XX 18 ECdrive T2 Installation Mounting the driver on the double roller carriage XX Mount the driver (2) on the double roller carriage using … safety screws Inbus-Rib M6×10 (1) (torque 10 Nm). Example: ISO leaf … Mounting the drive components If the side panels and stop buffers have not been mounted yet: XX Mount the side panels and the stop buffers and fix them in place. … .1 Mounting the module carriers on the left and right WARNING! Unsecured components may fall when under load. XX When mounting the module carrier, make sure that its entire length is suspended in the track (2). XX Position the right module carrier (3) in such a way that driver does not collide with the motor. Position the left module carrier (1) in such a way that driver does not collide with the locking mechanism or the return pulley. XX Screw the pre-mounted module carriers left (1) and right (3) to the track (2) (torque … Nm). XX 19 Installation … .2 ECdrive T2 Drive drawings 2-leaf 1-leaf, right hand slide to open 1-leaf, left hand slide to open Legend: ÖW Ux Uy 20 Opening width Position module carrier left Position module carrier right UPL UPR Position buffer left Position buffer right ECdrive T2 … .3 Installation Dimensions in the drive drawings (ISO and ESG (toughened safety glass) profile system and wooden leaves) 2-leaf Drive type Opening width Ux Uy 1000 70 1000 3000 T2-FR 900 T2-FR-DUO UPL (one roller) UPL (double roller) UPR (one roller) UPR (double roller) ÖW- … 29–88 2–68 0–59 2–68 ÖW/2-400 … ÖW- … 29–38 2–18 0–9 2–18 1070 105 ÖW+ … 29–123 2–103 0–94 2–103 1070 3000 ÖW/2-400 … ÖW- … 29–38 2–18 0–9 2–18 T2-FR-RWS 900 1170 155 ÖW+ … 29–173 2–153 0–144 2–153 T2-FR-LL 1170 3000 ÖW/2-400 … ÖW- … 29–38 2–18 0–9 2–18 UPL (one roller) UPL (double roller) UPR (one roller) UPR (double roller) EC T2 ≥ < 900 1-leaf, right hand slide to open Drive type Opening width Ux Uy ≥ < EC T2 700 3000 13–21 1–9 T2-FR 700 800 13–126 1–114 T2-FR-DUO 800 3000 13–21 1–9 T2-FR-RWS 700 860 13–181 1–169 T2-FR-LL 860 3000 13–21 1–9 UPR (one roller) UPR (double roller) 7–21 … 35 ÖW- … 36–52 5–9 1-leaf, left hand slide to open Drive type Opening width Ux Uy ≥ < UPL (one roller) UPL (double roller) EC T2 700 3000 100–107 26–39 T2-FR 700 800 100–212 26–144 T2-FR-DUO 800 3000 100–107 26–39 T2-FR-RWS 700 860 100–267 26–199 T2-FR-LL 860 3000 100–107 26–39 35 ÖW- … àà The drive drawings are subject to change. Use only the most recent version. àà For GC profiles Therm: Use the information from the drive drawings. 21 Installation … .4 ECdrive T2 Mounting the toothed belt XX XX Thread the toothed belt on the motor pulley and return pulley, shorten if necessary. Insert toothed belt ends (1) into the toothed belt lock (2) (3 teeth per side). … 1 … XX XX Mount the toothed belt lock (2) with screws (4) on the short driver (3). Do not tighten the screws yet. … .5 Tensioning the toothed belt XX The toothed belt must be pre-tensioned with 300 N ±35 N (see drive drawing). XX Undo … screws (2). Push the motor (3) to the right by hand. Undo the screw (1) and move the sliding block in such a way that a screwdriver can be pushed between the sliding block and the motor. Tighten the screw (1) (torque 10 Nm). Push the screwdriver into the gap and lever it until the toothed belt is tensioned. Tighten … screws (2) (torque 15 Nm). XX XX XX XX XX 22 … 2 … ECdrive T2 … .6 Setting the closing position for 2-leaf systems XX XX XX XX … .7 Installation Push the door leaf to the closed position. Fit second belt lock, do not tighten the screws (2) yet. Use the oblong holes (1) to finely adjust the position in the direction of displacement. Tighten the screws (2) when the exact closing position has been set (torque … Nm). Connecting the left and right module carriers to the power supply XX XX XX XX Connect the transformer cable (1) to the control unit. Fix the cable holder (1) to the module carrier. Fix the cable holder (3) to the control unit. Route the transformer cable (2) through the cable holders to the control unit. … 23 Installation … .8 ECdrive T2 Connecting the toothed belt locking (optional) and control unit … 2 … XX When fitting the cover (3) make sure that no cables become jammed. XX Plug the cable toothed belt locking (optional) (1) in at the control unit (2). Route cable to the toothed belt locking (optional), shorten if necessary, strip and attach the insulated wireend ferrules. Connect the cable to the toothed belt locking (optional) (1) (see wiring diagram). Connect further components if appropriate. Place cover (3) on control unit and lock in place. The retention force of the cover can be increased by slightly bending the cover. XX XX XX XX 24 ECdrive T2 … .9 Installation Mounting the transformer earthing XX Screw the device flat plug (1) to the track using the slotted pan head screw … ×16 (2) (torque … Nm). XX Connect the earthing cable (3) from the transformer to the device flat plug. 25 Production test and commissioning … Production test and commissioning XX … ECdrive T2 Carry out the production test as described in the wiring diagram “Automatic sliding doors DCU1-NT/DCU1-2M-NT”. Connecting the drive WARNING Risk of fatal injury due to electric shock! XX The electrical system (230 V) may only be connected and disconnected by a professional electrician. XX Carry out mains connection and earth conductor test in accordance with VDE 0100 Part 610. XX Insert the battery connector (1) at the control unit. … During maintenance work, the battery must be disconnected from the control unit! XX XX … Check whether the battery cable is long enough, attach extension cable if necessary. Connect drive to 230 V mains (230 VAC ±10%, 50/60 Hz) and switch on the main switch on the transformer. Connecting cover earthing XX Connect the earthing cable (2) of the cover with the second plug-in connection of the device flat plug (1). Depending on the length of the drive, a 2nd device flat plug with earthing cable must be mounted to bridge the distance between the transformer earthing and the cover earthing. XX XX 26 Push the cable lug of the earthing cable for the cover (2) onto earthing (3). Secure with hexagon nut (4). ECdrive T2 … Production test and commissioning Mounting the cover securing device CAUTION! Danger of injury! People can be injured when the cover is pivoted. XX Always make sure two people handle the cover. CAUTION! Danger of injury from falling cover! XX Make sure that the cover has latched in securely at the side panels. XX Release the cover carefully and check whether it has been suspended safely. XX … .1 Unscrew the red locking pin (1) from the toothed belt locking (optional) before mounting. Drill a hole for the toothed belt locking (optional). The position of the hole must be checked. Depending on the positioning of the drive components, minor deviations can occur here. Dimensional specifications for dimension C can be found in the component drawing for the cover (70518-2-0203). XX Drill a hole Ø 20 mm. Deburr the hole. XX … .2 Mounting the cover fixing To guarantee the stability of the cover, cover fixings must be mounted to the track. The number and installation position depends on the length of the drive. Length of drive up to 4000 mm 4001 mm–5000 mm 5001 mm–6000 mm Number of cover fixings … 3 … Installation position Drive length up to 4000 mm: Drive length 4001–5000 mm: Drive length 5001–6000 mm: 27 Production test and commissioning ECdrive T2 Inserting cover fixing XX XX Set the cover fixing (1) onto the track (3). Secure the cover fixing (1) using a screw (2). Mounting the cover securing device XX XX XX Hook the cover safety rope (4) in the cover suspension piece (5) in the cover. Hook the cover safety rope (4) in the suspension piece (3) of the side panels. Slide the cover onto the side panels until it latches in and ensure that it is also seated correctly in the area of the module carriers and cable holders. Check the correct position of the cover safety ropes (4) and the earthing wire. There must not be any contact with moving parts. XX Position the rotating pin (2) in the locking device. Secure the rotating pin (2) using a screw (1). XX After mounting, the grey rotating pin (2) must be positioned above the hole in the cover so that it can be locked and unlocked. XX If necessary, enlarge the drill hole in the cover. Mounting the safety equipment Mount safety and activation equipment. Route cables properly in cable ducts. For electrical installation, see wiring diagram. XX XX … .4 Installing switches/push buttons For electrical installation, see wiring diagram. … .5 Installing programme switch For electrical installation, see wiring diagram. 28 XX XX … .3 ECdrive T2 … Service and maintenance Commissioning the door system For information about connection and parameter setting of the safety sensors, and the inputs and outputs and on commissioning, please refer to the wiring diagram. … .1 Creating test log XX XX … Carry out a safety analysis. Record installed options in the safety analysis for the owner. Dismantling WARNING! Risk of fatal injury due to electric shock! XX The electrical system (230 V) may only be connected and disconnected by a professional electrician. XX Carry out mains connection and earth conductor test in accordance with VDE 0100 Part 610. CAUTION! Danger of injury! People can be injured when the cover is pivoted. XX If the cover is more than … m long, always work in pairs when handling the cover. CAUTION! Danger of injury due to impact and crushing! XX Secure the door leaves against unintentional movement. XX Disconnect the rechargeable battery. Dismantling is done in the reverse order of installation. … Service and maintenance … Mechanical service … .1 Checking toothed belt tension XX XX … .2 Put the door into operation. The toothed belt must not lift up from the motor gear or skip when braking and accelerating. If the toothed belt lifts up or skips, increase the toothed belt tension: àà Mark motor position on the track. àà Move motor to the right in … mm increments. Tensioning the toothed belt See Chapter … .5. 29 Service and maintenance … ECdrive T2 Maintenance The prescribed maintenance work on the ECdrive T2 and ECdrive T2-FR must be done by an expert: àà at least once a year or àà when the service indicator on the programme switch lights up (see wiring diagram) XX Provide test documents and keep them up-to-date. After completing the maintenance work, always execute the learning function for the door. Test spot Action Comments Track Check for cracks XX Replace the track Check for cleanliness XX Clean the track Check the abrasion of the rollers XX Remove the abrasion Check brushes XX Remove the roller carriage (see Chapter … .2 “Replacing roller on single roller carriage” or Chapter … .4 “Replacing rollers on double roller carriage”) Replace the brushes (see Chapter … .2 “Replacing roller on single roller carriage” or Chapter … .3 “Replacing rollers on double roller carriage”) Roller carriage XX Floor guide area Check for jarring-free function XX Clean floor guide area Floor guide area (brushes) Check for soiling and hardness XX Clean or replace Door leaf Check for smooth movement XX See Chapter … .1 Toothed belt Check for wear & tear and damage XX Replace the toothed belt Check tension XX Tension toothed belt (see Chapter … .5) Check the toothed belt locking (optional) for damage XX Replace the toothed belt Toothed-belt locking (optional) Check function XX Reposition the toothed belt locking (optional) (see Chapter … ) Screws Check for tight fit XX Tighten the screws if (refer to drive drawing for torques) Assembly groups and peripherals Check for correct function XX Replace assembly group Cables Check for damage and correct fastening XX Fasten or replace cables 30 ECdrive T2 … Troubleshooting Troubleshooting WARNING! Risk of fatal injury due to electric shock! XX The electrical system (230 V/115 V) may only be connected and disconnected by a professional electrician. XX Carry out mains connection and earth conductor test in accordance with VDE 0100 Part 610. CAUTION! Danger of injury with opened drive! Hair, clothing, cables, etc. can be drawn in by rotating parts. XX When working on the opened drive, watch out for rotating parts! CAUTION! Danger of injury due to impact and crushing! XX Secure door leaves against accidental movement. XX Disconnect battery. … Mechanical faults Cause Track bent Door leaf is stiff Roller carriage jammed or defective, high abrasion on the rollers Toothed belt damaged Assembly group defective … .1 Remedy XX Replace track. XX Check the installation surface. XX Check the door leaf (see below). XX Check toothed belt at driver for perpendicular fit. XX Guide toothed belts so that they are parallel. XX Replace the roller carriage (see below). XX Replace the toothed belt. XX Replace the assembly group (see below). Checking the door leaves Disconnect the moving leaf from the toothed belt using the driver. Move door leaves and check for ease of movement. If door leaves move easily: XX Check the drive motor and replace it if necessary. XX XX 31 Troubleshooting … .2 ECdrive T2 Replacing brushes on single roller carriage XX XX XX XX XX Secure door leaves against falling. Remove roller carriage. Pull brush (3) out of support bracket (1). Clean roller (2) and insert new brush. Reinstall roller carriage in reverse order. … .3 Replacing brushes on double roller carriage XX XX XX XX XX XX 32 Secure door leaves against falling. Remove the door leaf and tilt it as described in Chapter … .4. Pull brushes (1) out of roller bracket (3). Clean rollers (2) and insert new brushes. Hook door leaf in again and adjust it. Set safety roller. ECdrive T2 … Electrical faults XX … .1 Troubleshooting For read-out instructions and a list of fault messages, see wiring diagram. Replacing fuse in transformer DANGER! Risk of fatal injury due to electric shock! If the main switch on the transformer is activated, the fuse is still energised since it is upstream of the main switch. The mains voltage 230 V must be disconnected from the mains upstream of the fuse. XX Disconnect the system from the 230 V mains supply on site before removing the PCB cover (1) and secure against being switched back on again. XX You will find the fuse value on the wiring diagram. … XX Insert a suitable screwdriver into the opening of the PCB cover (1) above the switch. Carefully press the end wall of the PCB cover upward with the tip of the screwdriver. This releases the snap catch. Remove the PCB cover (1). Pull the fuse holder forwards and off and replace the defective fuse. Attach the fuse holder. XX Do not trap the cable when setting the cover in place. XX Set the PCB cover (1) in place and clip on. XX XX XX XX 33 Inspection of the installed system ECdrive T2 … Inspection of the installed system … Measures for protection and prevention of pinching, impact, shearing or drawingin spots: XX XX XX … Check the function of safety sensors and movement detectors. Check protective earth connection to all metal parts that can be touched. Perform a safety analysis (risk analysis). Mounting checklist ECdrive T2 No. Test In chapter On page … 2 … 4 … 6 … 8 … 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 All cables routed correctly for installation of the ECdrive T2? Track mounted? Angled floor guide/continuous floor guide installed? Door leaf with single roller carriage installed? Door leaf with double roller carriage installed? Drive components installed? Toothed belt mounted? Closing position for 2-leaf system set? Left and right module carriers connected to the power supply? Toothed belt locking (optional) and control unit connected? Safety equipment mounted? Switches/push buttons installed? Programme switch installed? Transformer earthing mounted? 230-V connection established? Cover earthing connected? Cover fixing mounted? Cover securing device mounted? Safety equipment mounted? Additional switches and push buttons mounted? Programme switch installed? Safety analysis carried out? Deviations of the system checked in accordance with safety analysis? àà Safety clearances correct? àà Detection area radar detector in the direction of emergency exit set properly? àà Photoelectric barriers for main closing edge set correctly? àà Programme switch for FR systems secured through key switch? Are all components mounted in accordance with the following instructions: àà Pre-installation instructions ECdrive T2 àà Installation instructions ECdrive T2 – girder section and side panel àà Pre-installation and installation instructions GCprofile Therm - fanlight àà Pre-installation instructions profile system leaves and side panel … .2 … .4 … .4 … .6 … .7 … .8 … .3 … .4 … .5 … .9 … .2 … .2 … .3 … .4 … .5 – – – – 10 12 11 14 16 19 22 23 23 24 28 28 28 25 26 26 27 27 28 28 28 – – – – – – – – – – – – – – – – – – 26 27 28 29 30 31 32 34 Completed ECdrive T2  35 Germany GEZE GmbH Niederlassung Süd-West Tel. +49 (0) 7152 203 594 E-Mail: leonberg.de@geze.com GEZE GmbH Niederlassung Süd-Ost Tel. +49 (0) 7152 203 6440 E-Mail: muenchen.de@geze.com GEZE GmbH Niederlassung Ost Tel. +49 (0) 7152 203 6840 E-Mail: berlin.de@geze.com GEZE GmbH Niederlassung Mitte/Luxemburg Tel. +49 (0) 7152 203 6888 E-Mail: frankfurt.de@geze.com GEZE GmbH Niederlassung West Tel. +49 (0) 7152 203 6770 E-Mail: duesseldorf.de@geze.com GEZE GmbH Niederlassung Nord Tel. +49 (0) 7152 203 6600 E-Mail: hamburg.de@geze.com GEZE Service GmbH Tel. +49 (0) 1802 923392 E-Mail: service-info.de@geze.com Austria GEZE Austria E-Mail: austria.at@geze.com www.geze.at Hungary GEZE Hungary Kft. E-Mail: office-hungary@geze.com www.geze.hu Scandinavia – Denmark GEZE Danmark E-Mail: danmark.se@geze.com www.geze.dk Baltic States GEZE GmbH Baltic States office E-Mail: office-latvia@geze.com www.geze.com Iberia GEZE Iberia S.R.L. E-Mail: info@geze.es www.geze.es Singapore GEZE (Asia Pacific) Pte, Ltd. E-Mail: gezesea@geze.com.sg www.geze.com Benelux GEZE Benelux B.V. E-Mail: benelux.nl@geze.com www.geze.be www.geze.nl India GEZE India Private Ltd. E-Mail: office-india@geze.com www.geze.in South Africa GEZE South Africa (Pty) Ltd. E-Mail: info@gezesa.co.za www.geze.co.za Italy GEZE Italia S.r.l E-Mail: italia.it@geze.com www.geze.it Switzerland GEZE Schweiz AG E-Mail: schweiz.ch@geze.com www.geze.ch GEZE Engineering Roma S.r.l E-Mail: roma@geze.biz www.geze.it Turkey GEZE Kapı ve Pencere Sistemleri E-Mail: office-turkey@geze.com www.geze.com Bulgaria GEZE Bulgaria - Trade E-Mail: office-bulgaria@geze.com www.geze.bg China GEZE Industries (Tianjin) Co., Ltd. E-Mail: chinasales@geze.com.cn www.geze.com.cn GEZE Industries (Tianjin) Co., Ltd. Branch Office Shanghai E-Mail: chinasales@geze.com.cn www.geze.com.cn GEZE Industries (Tianjin) Co., Ltd. Branch Office Guangzhou E-Mail: chinasales@geze.com.cn www.geze.com.cn GEZE Industries (Tianjin) Co., Ltd. Branch Office Beijing E-Mail: chinasales@geze.com.cn www.geze.com.cn France GEZE France S.A.R.L. E-Mail: france.fr@geze.com www.geze.fr GEZE GmbH Reinhold-Vöster-Straße 21–29 71229 Leonberg Germany Tel.: 0049 7152 203 … Fax.: 0049 7152 203 310 www.geze.com Poland GEZE Polska Sp.z o.o. E-Mail: geze.pl@geze.com www.geze.pl Romania GEZE Romania S.R.L. E-Mail: office-romania@geze.com www.geze.ro Russia OOO GEZE RUS E-Mail: office-russia@geze.com www.geze.ru Scandinavia – Sweden GEZE Scandinavia AB E-Mail: sverige.se@geze.com www.geze.se Scandinavia – Norway GEZE Scandinavia AB avd. Norge E-Mail: norge.se@geze.com www.geze.no Ukraine LLC GEZE Ukraine E-Mail: office-ukraine@geze.com www.geze.ua United Arab Emirates/GCC GEZE Middle East E-Mail: gezeme@geze.com www.geze.ae United Kingdom GEZE UK Ltd. E-Mail: info.uk@geze.com www.geze.com

PDF | 2 MB
ECdrive T2 drives
Installation drawing

ECdrive T2 drives

PDF | 760 KB
TÜV certificate No.: P-4093/17 ECdrive T 2
Certificate

TÜV certificate No.: P-4093/17 ECdrive T 2

PDF | 670 KB
TÜV certificate No.: P-4095/17 ECdrive T2-FR
Certificate

TÜV certificate No.: P-4095/17 ECdrive T2-FR

PDF | 676 KB
Pre-installation and GCprofile Therm profile system fanlight
Installation instructions

Pre-installation and GCprofile Therm profile system fanlight

GCprofile Therm Profile system fanlight 187227-00 EN Pre-installation and installation instructions  GCprofile Therm – profile system fanlight Contents … 1 Introduction … Symbols and illustrations … Revisions and validity … Product liability … Reference documents … Abbreviations … 2 Fundamental safety precautions … Intended use … Safety notices … Safety-conscious working … Environmentally conscious working … Connection to the structure … Safety instructions related to transportation and storage … Qualification … 3 About this document … … .1 … .2 Overview … Divided fanlight … Non-divided fanlight … 4 Overview … Diagrams … Tools and aids … Torques … Consumables … 5 Scope of delivery and completeness … 6 Pre-installation in the workshop … … .1 … .2 … .3 … .4 … .5 … .6 … .7 … .8 … .9 … .10 … .1 … .2 … .3 … .4 … .5 Installing the fanlight frame … Preparations … Attaching butt connectors (only with divided fanlight) … Coating the profile ends with sealing mass … 10 Sliding the corner brackets in place … 11 Joining the frame parts … 12 Aligning and fixing the frame corners … 13 Driving in grooved pins … 13 Gluing the profiles … 14 Inserting reinforcement brackets … 15 Sealing the reinforcement brackets … 15 Preparing glazing … 16 Cut the glass strips to size … 16 Inserting glass bridges … 17 Drawing in the outer glazing profile … 18 Inserting glass strips … 19 Final work … 19 GCprofile Therm – profile system fanlight  … Installation on site … 20 … .1 … .2 … Removing the glass strips … 20 Preparing the girder section … 20 Fixing the fanlight in place … 20 Inserting the draining caps … 21 Inserting glass … 21 Final work … 21 Replacing glass panes … 22 … Cleaning … 22 … Disassembly … 22 … Introduction GCprofile Therm – profile system fanlight … Introduction … Symbols and illustrations Warning notices Warning notices are used in these instructions to warn you of property damage and personal injury. XX Always read and observe these warning notices. XX Observe all measures marked with the warning symbol and warning word . Warning symbol Warning word Meaning Danger to persons. WARNING Non-compliance can result in death or serious injuries. CAUTION Danger to persons. Non-compliance may lead to minor injuries. More symbols and illustrations Important information and technical notes are highlighted to explain correct operation. Symbol Meaning means "important information"; Information on avoiding material damage, understanding a concept or optimising the operation sequences means “additional Information” XX … Symbol for an action: This means you have to do something. XX If there are several actions to be taken, keep to the given order. Revisions and validity Version 00: Valid for GCprofiles Therm with drive ECdrive T2 and ECdrive T2-FR from model year 2019 … Product liability In compliance with the liability of the manufacturer for his products as defined in the German “Product Liability Act”, compliance with the information contained in this brochure (product information and intended use, misuse, product performance, product maintenance, obligations to provide information and instructions) must be ensured. Failure to comply releases the manufacturer from his statutory liability. … Reference documents Type Processing documents Manufacturing documents System overview Installation instructions Installation instructions Installation instructions Name Profile overview àà Order-related manufacturing parts list àà Machining drawings GCprofile Therm fanlight and accessories GCprofile system leaves and side panel GCprofile Therm Sliding door system The diagrams are subject to change without notice. Use only the most recent version. … Abbreviations HSK Main closing edge NSK Secondary closing edge OKFF Finished floor level DH Passage height GCprofile Therm – profile system fanlight … Fundamental safety precautions … Intended use Fundamental safety precautions The sliding door system is used for the automatic opening and closing of a building passage. The sliding door system may only be used in a vertical installation position and in dry rooms within the permitted application area (see installation and service instructions). The sliding door system is designed for pedestrian traffic in buildings. The sliding door system is not designed for the following uses: àà for industrial use àà for areas of application which do not serve pedestrian traffic (such as garage doors) àà on mobile objects such as ships The sliding door system may only be used: àà in the modes of operation provided for by GEZE àà with the components approved / released by GEZE àà with the software delivered by GEZE àà in the installation variants / types of installation documented by GEZE àà within the tested/approved area of application (climate / temperature / IP rating) Any other use is considered non-intended and will lead to the exclusion of all liability and warranty claims to GEZE. … Safety notices àà The mandatory installation, maintenance and repair work must be performed by properly trained personnel authorised by GEZE. àà The country-specific laws and regulations are to be observed during safety-related tests. àà If unauthorised changes are made to the system, GEZE cannot be held liable in any way whatsoever for any resulting damage, and the approval for use in escape and rescue routes ceases. àà GEZE does not accept any warranty for combinations with third-party products. àà Furthermore, only original GEZE parts may be used for repair and maintenance work. àà In compliance with Machinery Directive 2006/42/EC, a risk analysis must be performed and the door system identified in accordance with CE Marking Directive 93/68/EEC before the door system is commissioned. àà Observe the current status of directives, standards and country-specific regulations, especially: àà DIN 18650: 2010-06 “Building hardware– Powered pedestrian doors” àà VDE 0100, Part 610: 2004-04 "Installing Electrical Power Systems with Nominal Voltages up to 1000 V" àà DIN EN 16005: 2013-01 "Power operated pedestrian doorsets; safety in use; Requirements and test methods" àà DIN EN 60335-1: 2012-10 “Safety of electrical devices for home use and similar purposes - Part 1: General requirements (IEC 60335-1: 2010, modified), German version EN 60335-1: 2012 àà DIN EN 60335-2-103: 2016-05 “Safety of electrical devices for home use and similar purposes - Part 2-103: Special requirements for drives for gates, doors and windows. (IEC 60335-2-103: 2006, modified + A1: 2010, modified), German version EN 60335-2-103: 2015 The product should be installed or incorporated in such a way that effortless access to the product is guaranteed during any repairs and/or maintenance, and that any removal costs do not stand out of proportion to the value of the product. … Safety-conscious working àà àà àà àà àà àà àà àà … Secure workplace against unauthorised entry. Watch the swivelling range of long system parts. Never carry out work with a high safety risk (e.g. installing the drive, cover or door leaf) while alone. Attach safety stickers to glass door leaves. Danger of injury caused by unsecured crushing, impact, drawing-in or shearing spots! Danger of injury due to broken glass! Danger of injury due to sharp edges in the drive! Danger of injury during installation through freely moving parts! Environmentally conscious working àà When disposing of the profile system, separate the different materials and have them recycled. … Fundamental safety precautions … GCprofile Therm – profile system fanlight Connection to the structure Connection to the structure is to be carried out in accordance with the current version of the “Guide for planning and carrying out installation of windows and front doors in new and refurbished buildings” issued by the RAL-Gütegemeinschaft Fenster und Haustüren e. V. (RAL Quality Institute for Windows and Doors). … Safety instructions related to transportation and storage XX XX àà àà XX XX XX XX àà àà … Do not throw, do not drop. Avoid strong blows. Storage temperatures under -30 °C and above +60 °C can result in damage to the device. Protect against humidity. Use special glass transport devices (e.g. A-frames) for transporting glass. Separate several panels on a frame or during storage using intermediate layers (e.g. cork pads, paper or plastic cords). Always store glass in a vertical position on level and load-bearing ground. Use suitable material as a support (e.g. wooden slats). In the case of insulated glass, make sure that it is placed flush across the entire element thickness on at least … supports. During storage and support, safety devices must not cause any damage to the glass or edge seal of insulated glass and must be attached flat on the pane surface. Dry, well ventilated, closed, weather-proof and UV-protected rooms are suitable as storage areas. Qualification Pre-installation of the GEZE sliding door drive may only be carried out by companies which have been approved by the testing institute (TÜV Thüringen) as an extended manufacturing facility. … GCprofile Therm – profile system fanlight … About this document … Overview About this document These instructions describe installation of the profile system fanlight for an automatic sliding door system. Preinstallation and installation of the divided and non-divided fanlight are described. … .1 Divided fanlight View from the front View from the side View from above … .2 Non-divided fanlight View from the front View from the side View from above … Overview GCprofile Therm – profile system fanlight … Overview … Diagrams Drawing no. 70723-9-0985 Type Installation instructions Name Fanlight, 1-section 70723-9-0986 Installation instructions Fanlight, 2-section 70723-9-0987 Installation instructions Fanlight, 3-section The diagrams are subject to change without notice. Use only the most recent version. … Tools and aids Tool Size/number/use Blade Screw clamps and plates for levelling the profile edging Trestles number depending on fanlight to be installed A-frames Tensioning strap Vacuum lifting pads Spirit level/plumb bob/cross-hair laser Tape measure … m or 10 m Engineer steel square 90° for checking corner brackets Allen key … mm; for fitting the butt connectors Torx screwdriver Side-cutting pliers Driving mandrel for corner and butt connector (mat. no. 181186) Manual cartridge gun for sealing compound Painter’s roller B100-150; for simplified application of the sealing compound Rubber/plastic hammer Pneumatic DUO cartridge gun for processing the adhesive Pencil Seal cutting shears HUECK-ID Z 909913 Seal cutting shears for mitre cuts with tapping block HUECK-ID Z 921123 Auxiliary tool 70723-2-0336 for aligning the muntins if required Vacuum lifting pads … Torques The torques are given with the respective installation step. … Consumables Consumable Use/art/mat. no. Sealing compound, grey for sealing (mat. no. 167318) Special cleaner HUECK-ID Z 912750; for removing sealing compounds and residual adhesive EPDM adhesive for sealing glazing seal joints (mat. no. 180280) Two-component adhesive in DUO cartridges Mat. no. 167315; for corner connection fanlight Static mixer Glazing blocks … GCprofile Therm – profile system fanlight … Scope of delivery and completeness Scope of delivery and completeness XX Open packaging units and check for completeness on the basis of the delivery note. … Pre-installation in the workshop … Installing the fanlight frame Make small marks e.g. using a pencil on the decorative surfaces of the profiles. These marks are only very difficult to remove from anodised surfaces. The following chapter describes installation of the fanlight frame with muntins for large opening widths (divided fanlight). Installation of the fanlight frame without muntins takes place in a corresponding way. … .1 Preparations XX XX XX XX … .2 Place the fanlight frame profiles on trestles or an assembly table. Use a spirit level to check whether the fanlight frame profiles are lying horizontally. Readjust the trestles if necessary. Punch or mill holes for draining (see machining drawing). Attaching butt connectors (only with divided fanlight) XX XX Mark the positions of the butt connectors (1) on the frame profiles (2) at the top and bottom. Slide the butt connectors (1) at the top and bottom onto the frame profiles (2). àà Watch the position of the butt connectors (1). The straight ribbed sides (3) must be facing inwards. àà Do not use a spherical-head Allen key when screwing the butt connectors tight. XX XX XX Align the butt connectors using an aid (4) if necessary (optional). Screw the butt connectors in place in such a way that the screw breaks through the aluminium profile. Screw the butt connectors (1) in place. … Pre-installation in the workshop XX GCprofile Therm – profile system fanlight Insert the sealing pads (5). … .3 Coating the profile ends with sealing mass àà Note the hazard warnings provided by the manufacturer when using the special cleaner and the sealing compound. àà Note the best by date and the processing temperature. àà Wear safety gloves when handling the sealing compound. XX XX Clean the profile ends (1) with special cleaner. Apply the sealing compound to the profile ends (1) using the painter’s roller or cartridge gun. With divided fanlight: XX Clean the profile ends (1) of the profile bridges using special cleaner. XX Apply the sealing compound to the profile front sides (1) of the profile bridges using the painter’s roller or cartridge gun. 10 GCprofile Therm – profile system fanlight … .4 Pre-installation in the workshop Sliding the corner brackets in place XX Slide the corner brackets (1) into the vertical/ short frame profiles on both sides as far as they will go. àà The grooves in the corner brackets must be facing the outside of the profile (see arrow). 11 Pre-installation in the workshop … .5 GCprofile Therm – profile system fanlight Joining the frame parts Divided fanlight XX XX Insert the profile bridges (2) into the long frame section (1) (A). Place the second long frame part (3) on the profile bridges (2) (B). XX 12 Slide the short frame parts (4) onto the long frame parts (1) and (3) (C). GCprofile Therm – profile system fanlight … .6 Aligning and fixing the frame corners XX XX XX XX … .7 Pre-installation in the workshop Roughly clean the profile joints using the special cleaner. Align corners with bracket. Fix the frame corners in their precise position using one-handed clamps. Make sure the joint edges are flush. If appropriate, align muntin profile joints using one-handed clamps as well. Driving in grooved pins Heed the following when driving the grooved pins in: àà The flattened side of the grooved pin (1) is facing outwards. àà Choose the inner holes (2) on the horizontal long profiles. àà On the muntins: àà … grooved pins per joint àà Use the inner holes (3) àà Drive in the grooved pins that belong to one chamber level directly after one another (sequence A-B and C-D). 13 Pre-installation in the workshop XX GCprofile Therm – profile system fanlight Drive the grooved pins (2) into profiles so that they are flush using a hammer and driving mandrel (1). XX XX … .8 Check the alignment of the profile joints. Clean the profile joints thoroughly using special cleaner. Gluing the profiles The profiles are glued 2× at the frame corners and 4× per joint on the muntins (8× per muntin). XX XX XX Glue profiles using two-component adhesive in pneumatic DUO cartridges. Fill all glue holes with adhesive until the ad­ hesive overflows and exits next to a grooved pin. Clean the gluing points of the profiles (see arrows) using special cleaner. Do not move the fanlight frame for about 15 minutes after application of the adhesive. Process-related waiting time: … h XX 14 GCprofile Therm – profile system fanlight … .9 Pre-installation in the workshop Inserting reinforcement brackets XX Clip reinforcement brackets (1) to all four corners of the fanlight. With divided fanlight XX In addition to the reinforcement brackets (1), clip T-reinforcement brackets (3) on the right and left on the muntin profile staves (2) along the side of the muntin profile. … .10 Sealing the reinforcement brackets XX XX XX Seal all reinforcement brackets, T-reinforcement brackets and frame corners on the inside using sealing compound. Inject sealing compound into the holes on the reinforcement bracket frame edges. Remove sealing compound on the profiles and reinforcement brackets using special cleaner if necessary and wipe down. 15 Pre-installation in the workshop … Preparing glazing … .1 Cut the glass strips to size XX XX GCprofile Therm – profile system fanlight For painted and powder-coated fanlight use glass strip ID no. 167257. For anodised fanlight use glass strip ID no. 167258. Glass strip ID no. 167257 Glass strip ID no. 167258 XX XX XX XX 16 Determine the length of the vertical glass strips (1): àà Clear inner dimension (3) from frame profile to frame profile (2) – … × width glass strip visible profile – clearance = Clear inner dimension (3) – … × 22 mm = length of the vertical glass strips Measure the length of the horizontal glass strips (4). Cut the glass strips to size. Prepare for final installation. GCprofile Therm – profile system fanlight … .2 Pre-installation in the workshop Inserting glass bridges … 2 … 4 Water-draining slots Glass bridges Bottom frame profile Top frame profile Clip the glass bridges (2) to the following points (see arrows) in accordance with the fanlight drawing: àà in the bottom frame profile, àà vertical frame profiles, àà in the muntin profiles on the inside (if necessary). XX The bottom frame profile (3) can be identified on account of the water-draining slots (1). 17 Pre-installation in the workshop … .3 GCprofile Therm – profile system fanlight Drawing in the outer glazing profile àà In the case of a divided fanlight, start at the upper muntin corners. àà In the case of an undivided fanlight, start at any upper corner. XX Press the outer glazing profile (1) into the inside of the frame and glue in place. The seal must not be under tension when installed. XX XX XX At the other edges, cut half-way into the glazing profile using the seal cutting shears. Draw the glazing profile into the corner. Compress the seal slightly. Do not use tension. Setting up an end joint XX XX XX XX 18 Cut the glazing profile to the right length. Wet the interface with EPDM adhesive. Draw the glazing profile in and connect using a butt joint. Wipe any excess adhesive off. GCprofile Therm – profile system fanlight … .4 Pre-installation in the workshop Inserting glass strips àà During installation of the glass strips make sure that the surfaces of the profile strips are not damaged. XX The inner glazing profile rubber (plug-on seal) is supplied separately, not already installed. XX Clip all the glass strips which have been cut to size (see Chapter … .1) in the following order: àà horizontal glass strips (1) at the top and bottom frame profile (A) àà vertical glass strips (2) (B) … .5 Final work XX XX Clean the installed frame completely, turn the frame if necessary. Check the installation work: àà Width and height of the fanlight in accordance with manufacturing order àà Fanlight muntin positions in accordance with manufacturing order àà Perpendicular installation using brackets and corner dimension measurement àà Clearances at profile joints visually àà Correct installation of all parts in accordance with installation instructions and manufacturing order/bill of material àà Frame parts not damaged àà Surface undamaged àà Frame cleaned àà Remaining parts included in the packaging in accordance with the bill of material 19 Installation on site GCprofile Therm – profile system fanlight … Installation on site … Removing the glass strips XX … Preparing the girder section XX XX XX … Remove the glass strips in the opposite order to that described in Chapter … .4. Clip the spacers (1) into the inner groove of the girder section at a distance of 500 mm apart. Fit and insert the seal for the girder section fanlight (2) on the inside between the spacers. Insert the seal for the girder section fanlight (2) continuously on the outside. Fixing the fanlight in place XX XX 20 Pre-drill holes for window screws in the inner groove (1) of the fanlight frame to the wall, ceiling and girder section at a distance of 400 mm apart. Screw window screws through the profile, wall, ceiling and girder section. GCprofile Therm – profile system fanlight … .1 Installation on site Inserting the draining caps XX Clip draining caps (1) in place on bottom of the fanlight frame. … .2 Inserting glass XX XX XX XX … Saw the glass strips (1) to size. Insert and block the glass (3). Insert the glass strips (1). Cut the plug-on seals (2) to size and insert. Final work XX XX Carry out the connection to the structure in accordance with RAL-Gütegemeinschaft Fenster und Haustüren e.V. (refer also to Chapter … ). Clean the system and the glass surfaces. 21 Cleaning … GCprofile Therm – profile system fanlight Replacing glass panes (see the picture in Chapter … .2) XX Remove the plug-on seals (2). XX Tilt the glass strips (1) towards the glass (3) and remove them. XX Secure the glass pane to prevent it falling out. XX Remove the glass (3). XX Remove the blocks. XX Insert and block the new glass (see Chapter … .2). XX Insert the glass strips (1) and plug-on seals (2). … Cleaning What is to be cleaned Glass surfaces Stainless surfaces Coated surfaces Anodised surfaces Plastic surfaces EPDM seals … How is it to be cleaned Wipe with a cold vinegar/water mixture; then dry. Wipe with non-scratching cloth. Wipe with water and soap. Wipe with non-alkaline potassium soap (pH value … 7). Wipe down with water and a mild detergent. Wipe down with water and a mild detergent. Disassembly Dismantling is done in reverse order to installation. 22 GCprofile Therm – profile system fanlight Cleaning 23 Germany GEZE GmbH Niederlassung Süd-West Tel. +49 (0) 7152 203 594 E-Mail: leonberg.de@geze.com GEZE GmbH Niederlassung Süd-Ost Tel. +49 (0) 7152 203 6440 E-Mail: muenchen.de@geze.com GEZE GmbH Niederlassung Ost Tel. +49 (0) 7152 203 6840 E-Mail: berlin.de@geze.com GEZE GmbH Niederlassung Mitte/Luxemburg Tel. +49 (0) 7152 203 6888 E-Mail: frankfurt.de@geze.com GEZE GmbH Niederlassung West Tel. +49 (0) 7152 203 6770 E-Mail: duesseldorf.de@geze.com GEZE GmbH Niederlassung Nord Tel. +49 (0) 7152 203 6600 E-Mail: hamburg.de@geze.com GEZE Service GmbH Tel. +49 (0) 1802 923392 E-Mail: service-info.de@geze.com Austria GEZE Austria E-Mail: austria.at@geze.com www.geze.at Hungary GEZE Hungary Kft. E-Mail: office-hungary@geze.com www.geze.hu Scandinavia – Denmark GEZE Danmark E-Mail: danmark.se@geze.com www.geze.dk Baltic States GEZE GmbH Baltic States office E-Mail: office-latvia@geze.com www.geze.com Iberia GEZE Iberia S.R.L. E-Mail: info@geze.es www.geze.es Singapore GEZE (Asia Pacific) Pte, Ltd. E-Mail: gezesea@geze.com.sg www.geze.com Benelux GEZE Benelux B.V. E-Mail: benelux.nl@geze.com www.geze.be www.geze.nl India GEZE India Private Ltd. E-Mail: office-india@geze.com www.geze.in South Africa GEZE South Africa (Pty) Ltd. E-Mail: info@gezesa.co.za www.geze.co.za Italy GEZE Italia S.r.l E-Mail: italia.it@geze.com www.geze.it Switzerland GEZE Schweiz AG E-Mail: schweiz.ch@geze.com www.geze.ch GEZE Engineering Roma S.r.l E-Mail: roma@geze.biz www.geze.it Turkey GEZE Kapı ve Pencere Sistemleri E-Mail: office-turkey@geze.com www.geze.com Bulgaria GEZE Bulgaria - Trade E-Mail: office-bulgaria@geze.com www.geze.bg China GEZE Industries (Tianjin) Co., Ltd. E-Mail: chinasales@geze.com.cn www.geze.com.cn GEZE Industries (Tianjin) Co., Ltd. Branch Office Shanghai E-Mail: chinasales@geze.com.cn www.geze.com.cn GEZE Industries (Tianjin) Co., Ltd. Branch Office Guangzhou E-Mail: chinasales@geze.com.cn www.geze.com.cn GEZE Industries (Tianjin) Co., Ltd. Branch Office Beijing E-Mail: chinasales@geze.com.cn www.geze.com.cn France GEZE France S.A.R.L. E-Mail: france.fr@geze.com www.geze.fr GEZE GmbH Reinhold-Vöster-Straße 21–29 71229 Leonberg Germany Tel.: 0049 7152 203 … Fax.: 0049 7152 203 310 www.geze.com Poland GEZE Polska Sp.z o.o. E-Mail: geze.pl@geze.com www.geze.pl Romania GEZE Romania S.R.L. E-Mail: office-romania@geze.com www.geze.ro Russia OOO GEZE RUS E-Mail: office-russia@geze.com www.geze.ru Scandinavia – Sweden GEZE Scandinavia AB E-Mail: sverige.se@geze.com www.geze.se Scandinavia – Norway GEZE Scandinavia AB avd. Norge E-Mail: norge.se@geze.com www.geze.no Ukraine LLC GEZE Ukraine E-Mail: office-ukraine@geze.com www.geze.ua United Arab Emirates/GCC GEZE Middle East E-Mail: gezeme@geze.com www.geze.ae United Kingdom GEZE UK Ltd. E-Mail: info.uk@geze.com www.geze.com

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Profile system pre-installation instructions ECdrive T2 - leaf and side panel
Installation instructions

Profile system pre-installation instructions ECdrive T2 - leaf and side panel

GCprofile Profile system Leaves and side panel 186938-01 EN Pre-installation instructions  GCprofile – profile system leaves and side panel Contents … 1 Introduction … Symbols and illustrations … Revisions and validity … Product liability … Reference documents … Abbreviations … 2 Fundamental safety precautions … Intended use … Safety notices … Safety-conscious working … Environmentally conscious working … Connection to the structure … Safety instructions related to transportation and storage … Qualification … 3 Preparation … Diagrams … Tools and aids … Torques … Consumables … Supplied by GEZE and completeness … 4 Pre-mounting GCprofile Therm … Mounting the moving leaf … Mounting the side panel for lintel installation … 16 Installing the side panel for girder section installation … 18 … Pre-mounting ISO door fitting … 22 … Pre-mounting the moving leaf … 22 Mounting the side panel … 26 … Pre-mounting toughened safety glass clamping fitting … 29 … Mounting the moving leaf … 29 Mounting the side panel … 34 … Final work … 36 … Cleaning … 36 GCprofile – profile system leaves and side panel … Introduction … Symbols and illustrations Introduction Warning notices In these instructions, warnings are used to warn against material damage and injuries. XX Always read and observe these warning notices. XX Observe all measures marked with the warning symbol and warning word . Warning symbol Warning word Meaning WARNING Danger to persons. Non-compliance can result in death or serious injuries. Further symbols and illustrations Important information and technical notes are highlighted to explain correct operation. Symbol Meaning means “important note”. Information to prevent property damage, to understand or optimise the operation sequences. means “additional Information” XX … Symbol for an action: This means you have to do something. XX If there are several actions to be taken, keep to the given order. Revisions and validity Version 01: valid for GCprofile Therm, ISO door fitting and toughened safety glass clamping fitting for the ECdrive T2 family from model year 2021 … Product liability In compliance with the liability of the manufacturer for his products as defined in the German “Product Liability Act”, compliance with the information contained in this brochure (product information and intended use, misuse, product performance, product maintenance, obligations to provide information and instructions) must be ensured. Failure to comply releases the manufacturer from his statutory liability. … Reference documents Type Processing documents Order-related manufacturing parts list Machining drawings Installation instructions Installation instructions Installation instructions Name Profile overview Fanlight GCprofile Therm Sliding door system The diagrams are subject to change without notice. Use only the most recent version. … Abbreviations HSK Main closing edge NSK Secondary closing edge OKFF Finished floor level DH Passage height … Fundamental safety precautions … Fundamental safety precautions … Intended use GCprofile – profile system leaves and side panel GEZE GmbH is referred to as GEZE below. The sliding door system is used for the automatic opening and closing of a building passage. The sliding door system may only be used in a vertical installation position and in dry rooms within the permitted application area (see installation and service instructions). The sliding door system is designed for pedestrian traffic in buildings. The sliding door system is not designed for the following uses: àà for industrial use àà for areas of application which do not serve pedestrian traffic (such as garage doors) àà on mobile objects such as ships The sliding door system may only be used: àà in the modes of operation provided for by GEZE àà with the components approved / released by GEZE àà with the software delivered by GEZE àà in the installation variants / types of installation documented by GEZE àà within the tested/approved area of application (climate / temperature / IP rating) àà in dry rooms Any other use is considered non-intended and will lead to the exclusion of all liability and warranty claims to GEZE. … Safety notices àà Intervention and modifications which influence the safety technology and functionality of the sliding door system may only be carried out by GEZE. àà Problem-free and safe operation assumes proper transportation, proper set-up and installation, qualified operation and correct maintenance have taken place. àà The relevant accident prevention regulations and other generally recognised safety-related or health & safety rules must be kept. àà Only original accessories, original spare parts and accessories approved by GEZE guarantee problem-free function of the sliding door system àà The mandatory installation, maintenance and repair work must be performed by properly trained personnel authorised by GEZE. àà The country-specific laws and regulations are to be observed during safety-related tests. àà If unauthorised changes are made to the system, GEZE cannot be held liable in any way whatsoever for any resulting damage, and the statement of approval for use in escape and rescue routes is no longer valid. àà GEZE does not accept any warranty for combinations with third-party products. àà Only original GEZE parts may be used for repair and maintenance work. àà The connection to the mains voltage must be made by a professional electrician. Perform the power connection and protective earth connection test in accordance with VDE 0100 Part 600. àà Use an on-site 10-A overload cut-out as the line-side disconnecting device. àà Protect the display programme switch against unauthorised access. àà In compliance with Machinery Directive 2006/42/EC, a risk analysis must be performed and the door system identified in accordance with CE Marking Directive 93/68/EEC before the door system is commissioned. àà Observe the latest versions of directives, standards and country-specific regulations, in particular: àà DIN 18650: “Building hardware – Powered automatic doors“ àà VDE 0100, Part 600: “Installation of low-voltage systems” àà EN 16005: “Power operated pedestrian doorsets – Safety in use– Requirements and test methods” àà EN 60335-1: “Household and similar electrical appliances - Safety Part-1: General requirements" àà EN 60335-2-103: “Household and similar electrical appliances - Safety: Special requirements for drives for gates, doors and windows” … GCprofile – profile system leaves and side panel Fundamental safety precautions The product should be installed or incorporated in such a way that effortless access to the product is guaranteed during any repairs and/or maintenance, and that any removal costs do not stand out of proportion to the value of the product. … Safety-conscious working àà àà àà àà àà àà àà àà … Secure workplace against unauthorised entry. Watch the swivelling range of long system parts. Never carry out work with a high safety risk (e.g. installing the drive, cover or door leaf) while alone. Attach safety stickers to glass leaves. Danger of injury caused by unsecured crushing, impact, drawing-in or shearing spots. Danger of injury due to glass breakage. Danger of injury due to sharp edges in the drive. Danger of injury during installation through freely moving parts. Environmentally conscious working àà When disposing of the profile system, separate the different materials and have them recycled. … Connection to the structure Connection to the structure is to be carried out in accordance with the current version of the “Guide for planning and carrying out installation of windows and front doors in new and refurbished buildings”. … Safety instructions related to transportation and storage àà àà àà àà àà àà àà àà àà àà àà àà … Do not throw, do not drop. Avoid heavy blows. Storage temperatures under –30 °C and above +60 °C can result in damage to the device. Protect against humidity. Use special glass transport devices (e.g. A-frames) for transporting glass. Separate several panes on a frame or during storage using intermediate layers (e.g. cork pads, paper or plastic cords). Always store glass in a vertical position on level and load-bearing ground. Use suitable material as a support (e.g. wooden slats). In the case of insulated glass, make sure that it is placed flush across the entire element thickness on at least … supports. During storage and support, safety devices must not cause any damage to the glass or edge seal of insulated glass and must be attached flat on the pane surface. Dry, well ventilated, closed, weather-proof and UV-protected rooms are suitable as storage areas. Attach safety stickers to glass leaves. Danger of injury due to glass breakage. Always only use safety glass. Qualification Pre-mounting of the GEZE sliding door may only be carried out by companies which have been approved by a testing institute as an extended manufacturing facility. … Preparation GCprofile – profile system leaves and side panel … Preparation … Diagrams Drawing no. 70723-9-0980 70723-9-0981 70723-9-0984 70723-1-0108 Type Installation drawing Installation drawing Installation drawing Installation drawing 70723-1-0109 Installation drawing 70723-1-0114 70723-1-0115 70715-9-9880 70715-9-9881 70715-9-9882 70709-9-9852 70709-9-9853 Installation drawing Installation drawing Leaf drawings Leaf drawings Leaf drawings Leaf drawings Leaf drawings Name Moving leaf Fixed panel under lintel Fixed panel under girder section NSK seal package, left, for angled floor guide NSK seal package, right, for angled floor guide NSK seal package, right NSK seal package, left ISO moving leaf aluminium-NSK ISO moving leaf rubber NSK ISO side panel ESG moving leaf EC T2 ESG side panel leaf EC T2 The diagrams are subject to change without notice. Use only the most recent version. … Tools and aids Tool Size/number/use Blade Screw clamps and plates for levelling the profile edging Trestles number depending on fanlight to be installed A-frames Tensioning strap Vacuum lifting pads Torx screwdriver Side-cutting pliers Manual cartridge gun for sealing compound Rubber/plastic hammer Metal drill … Ø … mm Torques The torques are given with the respective installation step. … Consumables Consumable Use/art/mat. no. EPDM adhesive for sealing glazing seal joints (mat. no. 180280) Sealing compound, grey for sealing (mat. no. 167318) Glazing blocks 4×36×100 with groove vapour pressure equalising for GCprofile Therm Supplied by GEZE and completeness XX … Open packaging units and check for completeness on the basis of the delivery note. GCprofile – profile system leaves and side panel … Pre-mounting GCprofile Therm … Mounting the moving leaf … .1 Prepare the pane Pre-mounting GCprofile Therm WARNING! Risk of cut injuries The blade for processing the pane is very sharp. XX Handle the blade with due care. XX Place the pane carefully onto the … trestles. XX Make sure the pane is placed on the trestles with its outer side facing upwards. Heed the sticker (top/bottom) on the pane. XX XX Scrape superfluous sealing agent off the glass edge using a sharp blade. … Pre-mounting GCprofile Therm … .2 GCprofile – profile system leaves and side panel Position the glazing rubber When positioning the glazing rubber (2) make sure that the glazing rubber is not pulled and stretched. àà The butt edge (1) must be without joint at the top centre of the glass later. àà The all-round glazing rubber may only have one joint. XX XX XX XX XX XX XX Place the glazing rubber (2) around the edge of the glass. Tear the glazing rubber (2) carefully at the corners along the perforation. Slit each 90° corner at … points. … Glue the glazing rubber (2) at the joint (1) using EPDM adhesive (see Chapter … ). Allow the EPDM adhesive to bond for 5–10 minutes. Then press the two adhesive surfaces together. … 2 … .3 Insert the bearing plates XX Slide … bearing plates (1) per leaf into the upper profile (2) for the roller carriage. … GCprofile – profile system leaves and side panel … .4 Pre-mounting GCprofile Therm Place the profiles on the pane XX Check whether the bearing plates have been slid into the upper profile, see Chapter … .3. àà Blocks … mm × 36 mm with vapour pressure equalising/rebate base venting XX XX XX XX Glue the glazing blocks into the bottom profile and both vertical profiles. If necessary, apply sealing compound (2) to the bottom and top profile to increase airtightness. Set the bottom and top profile (1) in place. Heed the standing edge. Insert … corner connectors (3) per corner into the lower and upper profiles, knock into place carefully using a rubber/plastic hammer if necessary. XX Slide … plug-in profiles (3) into the bottom aluminium profile (4). XX Slide the plug-in profiles (3) in in such a way that 21 mm project on both sides. … Pre-mounting GCprofile Therm XX GCprofile – profile system leaves and side panel Mount the side profile (5) of the secondary closing edge. XX Mount the side profile (16) of the main closing edge. XX 10 Align the connections at the joints and secure at all … edges using screw clamps. GCprofile – profile system leaves and side panel … .5 Pre-mounting GCprofile Therm Screw the profiles tight The diagram shows mounting on the secondary closing edge. XX … .6 Screw the side profiles tight at … corners using … fixing screws (1) each (tightening torque … Nm). Check the seals WARNING! The leaf can weigh up to 140 kg. Body parts can become crushed during turning. XX Ensure enough people are available for transporting the leaf. XX Wear safety gloves and safety footwear. XX Pull the frame profile open with tensioning strap. The frame profiles must be straight. XX Turn the leaf over on the trestles. XX Check the seals on the underside. … .7 Install the floor guide strip XX XX XX XX Insert the floor guide strip (2) flush. Drill holes using a … mm drill bit. Screw the floor guide strip (2) tight using the screws (1) (tightening torque … Nm). Screw the floor guide strip (2) in accordance with the leaf drawing. 11 Pre-mounting GCprofile Therm GCprofile – profile system leaves and side panel With optional continuous floor guide: XX Push in the slide rail (3). The notch is facing towards the main closing edge. XX Align the slide rail (3) to the floor guide strip along the main closing edge. XX Use the screw (5) to fix the slide rail (3) to the main and secondary closing edge. XX Tighten the screw (5) until the screw head is flush with the slide rail. 12 GCprofile – profile system leaves and side panel XX XX Pre-mounting GCprofile Therm Slide the brush strip (5) into the floor guide strip. To fix the end of the brush strip (5), carefully bend the end slightly using pliers. XX Slide the brush strip (5) completely into the floor guide strip. XX XX Shorten the other end of the brush strip (5). Install the second brush strip in the floor guide strip in the same way. 13 Pre-mounting GCprofile Therm … .8 GCprofile – profile system leaves and side panel Install the HSK seal XX XX Place the HSK seal (1) flush at the bottom on the slide rail. Insert the HSK seal along the main closing edge. … 2 … 4 XX HSK seal Slide rail Brush strip Plug-in profile Cut the HSK seal (1) off at the top flush to the aluminium HSK profile. 14 GCprofile – profile system leaves and side panel … .9 Pre-mounting GCprofile Therm Completion of work and transport WARNING! The leaf can weigh up to 140 kg. Body parts can become crushed during transport. XX Ensure enough people are available for transporting the leaf. XX Wear safety gloves and safety footwear. XX XX XX XX Set the finished leaf down in the A-frame without NSK package mounted. The HSK seal is at the top. Assemble a second leaf in the same way if appropriate. Pack and transport the NSK package separately. Do not bend. Watch out for the standing edge of the ISO glass. … .10 Pre-mount the NSK package on the moving leaf àà The NSK package is made up of the aluminium cover profile (3), the brush strip (1) and the NSK seal (2). XX XX XX XX Shorten the NSK seal (2) in accordance with the installation drawing if necessary. Shorten the brush seal (1) in accordance with the installation drawing. Press the brush seal (1) into the NSK seal (2). Insert the aluminium cover profile (3) into the NSK seal (2). 15 Pre-mounting GCprofile Therm … Mounting the side panel for lintel installation XX XX … .1 GCprofile – profile system leaves and side panel Prepare the pane, see Chapter … .1. Position the glazing rubber, see Chapter … .2. Place the profiles on the pane XX XX During installation of the side panel, heed the correct installation position: The fixing screw for the side panel (1) is on the inside at the top. XX XX XX XX Glue the glazing blocks into the bottom profile and both vertical profiles. If necessary, apply sealing compound (2) to the bottom and top profile to increase airtightness. Set the bottom and top profile (1) in place. Heed the standing edge. Insert … corner connectors (3) per corner into the lower and upper profile, knock into place carefully using a rubber/plastic hammer if necessary. 16 GCprofile – profile system leaves and side panel XX Pre-mounting GCprofile Therm Install the side profiles (5). XX Align the connections at the joints and secure at all … edges using screw clamps. XX Screw profiles tight, see Chapter … .5. Check seals, see Chapter … .6. XX 17 Pre-mounting GCprofile Therm … Installing the side panel for girder section installation XX … .1 GCprofile – profile system leaves and side panel Prepare the pane, see Chapter … .1. Position the glazing rubber With the side panel, the glazing rubber does not go all the way around the glass. The glazing rubber ends at the top on both sides 10 mm below the edge of the glass. Position the glazing rubber (1), see Chapter … .2. XX … .2 Place the profiles on the pane àà Glazing blocks … mm × 36 mm for vapour pressure equalising or rebate base venting XX XX 18 Glue the glazing blocks into the bottom profile and both vertical profiles. Place the bottom profile (1) on the pane. GCprofile – profile system leaves and side panel XX XX Pre-mounting GCprofile Therm Insert … corner connectors (3) per corner into the lower profile, knock into place carefully using a rubber/plastic hammer if necessary. If necessary, apply sealing compound (2) to increase airtightness. XX Install the side profiles (4). XX Align the connections at the joints and secure at all … edges using screw clamps. 19 Pre-mounting GCprofile Therm … .3 GCprofile – profile system leaves and side panel Screw the profiles tight … XX … .4 Screw the side profiles tight at … corners using … fixing screws (1) each (tightening torque … Nm). Check the seals WARNING! The leaf can weigh up to 140 kg. Body parts can become crushed during turning. XX Ensure enough people are available for transporting the leaf. XX Wear safety gloves and safety footwear. XX XX … .5 Turn the leaf over on the trestles. Check the seals on the underside. Prepare the seal package for the side panel Cut a … mm recess at the bottom of the seals. XX 20 GCprofile – profile system leaves and side panel XX XX XX XX XX Pre-mounting GCprofile Therm Shorten the NSK seal (2) in accordance with the installation drawing if necessary. Shorten the brush seal (1) in accordance with the installation drawing. Press the brush seal (1) into the NSK seal (2). Position the aluminium cover profile (3) in such a way that it is … mm shorter than the seal (2) at the bottom and flush with the seal at the top. Insert the aluminium cover profile (3) into the NSK seal (2). XX … .6 Secure the top of the leaf using stretch film or plastic strap. Completion of work and transport WARNING! The side panel is very heavy. Body parts can become crushed during transport. XX At least … people should be involved in the transport of the side panel. XX Wear safety gloves and safety footwear. XX XX XX XX XX Turn the side panel over on the trestles. Watch out for the standing edge of the ISO glass. Check the seals on the underside. Set the finished side panel down without NSK package mounted. Pack and transport the NSK package separately. Do not bend. 21 Pre-mounting ISO door fitting GCprofile – profile system leaves and side panel … Pre-mounting ISO door fitting … Pre-mounting the moving leaf XX … .1 Prepare the pane, see Chapter … .1. Position the glazing rubber XX XX XX XX Slip the glazing rubber (2) onto the glazing. Glue the glazing rubber (2) at the joint (1) using EPDM adhesive (see Chapter … ). Allow the EPDM adhesive to bond for 5–10 minutes. Then press the two adhesive surfaces together. … 2 … .2 Place the profiles on the pane XX Slip the top and bottom door rail (4) and (5) onto the centre of the glazing rubbers. Glass projection at both sides: 15 mm XX Slide the suspension profile (6) into the top door rail (4). XX Keep the profile projection on the right and left. 22 GCprofile – profile system leaves and side panel Pre-mounting ISO door fitting XX XX Slide the guide rail (7) into the bottom door rail (5). Keep the profile projection on the right and left. XX Slide the floor brush seal (8) into the guide rail (7). 23 Pre-mounting ISO door fitting XX GCprofile – profile system leaves and side panel Push the mounted suspension bolts and nuts (9) into the suspension profile (6). … .3 Screw the profiles tight XX Fasten the sealing strip (10) using … self-tapping screws each on the suspension profile (6) and on the guide rail (7). àà The recess (11) of the floor guide must be near the guide rail. àà In the case of moving leaf with aluminium secondary closing edge, heed the position of hte profiles for the left and right leaf. 24 GCprofile – profile system leaves and side panel XX Pre-mounting ISO door fitting Fasten the side strip (13) using … self-tapping screws each on the suspension profile (6) and on the guide rail (7). The recess (12) of the floor guide must be near the guide rail (7). The illustrations show installation of the profile for aluminium secondary closing edge. Installation of the profile for plastic secondary closing edge is carried out in the same way. 25 Pre-mounting ISO door fitting … .4 GCprofile – profile system leaves and side panel Mount the closing edges For aluminium secondary closing edge XX Press the door sealing profile (14) into the side strip and cut it off. For plastic secondary closing edge XX Press the door sealing profile (14) into the side strip and cut it off. XX Press the door sealing profile (15) into the side strip and cut it off. XX Note right or left alignment of the door leaf. … Mounting the side panel XX … .1 Prepare the pane, see Chapter … .1. Position the glazing rubber XX XX XX XX Slip the glazing rubber (2) onto the glazing. Glue the glazing rubber (2) at the joint (1) using EPDM adhesive (see Chapter … ). Allow the EPDM adhesive to bond for 5–10 minutes. Then press the two adhesive surfaces together. … 2 26 GCprofile – profile system leaves and side panel XX Pre-mounting ISO door fitting Slip the bottom side panel rail (4) onto the centre of the glazing rubber. XX XX … 5 … 7 Slide the mounting profile (5) into the bottom side panel rail (4). Keep the profile projection on the right and left. Side panel rail Fixing profile Inside Outside 27 Pre-mounting ISO door fitting … .2 GCprofile – profile system leaves and side panel Screw the profiles tight XX Screw the side strip (6) to the fixing profile (5) using … self-tapping screws. XX Screw the NSK sealing profile (7) to the fixing profile (5) using … self-tapping screws. … .3 Mount the rubber seal XX Press the rubber seal (8) into the NSK sealing profile (7) and cut it off. àà Where photoelectric barriers are used: XX Install the photoelectric barriers. XX Route the cables for the photoelectric barriers upwards through the space. àà Further installation steps can be found in the installation instructions for the sliding door system. 28 GCprofile – profile system leaves and side panel Pre-mounting toughened safety glass clamping fitting … Pre-mounting toughened safety glass clamping fitting … Mounting the moving leaf XX … .1 Slip the glazing rubber onto the glazing. Place the profiles on the pane Slip the bottom door rail (4) onto the centre of the glazing rubber. Glass projection at both sides: 19 mm XX XX XX Slide the guide rail (5) into the bottom door rail (4). Keep the profile projection on the right and left. 29 Pre-mounting toughened safety glass clamping fitting XX GCprofile – profile system leaves and side panel Slide the floor brush seal (6) into the guide rail (5). XX Screw the setscrews into the guide rail (5) and tighten them. … .2 Mount the clamping rail XX Hook the clamping rail (7) in the centre of the glazing rubber and position this. 30 GCprofile – profile system leaves and side panel Glass projection at both sides: 19 mm XX Pre-mounting toughened safety glass clamping fitting XX Insert the clamping profiles (8) into the clamping rail (7) in accordance with the installation drawing. àà The number of clamping profiles and mounting plates depends on the leaf width (see installation drawing). As far as the sequence of mounting plates is concerned, note that assembly group 70709-11146 has to be supplemented in corresponding quantities. XX Screw the setscrews (10) into the mounting plates (9). XX XX XX Slide the mounting plates (9) into the clamping rail (7). Position the mounting plates (9) above the clamping profiles (8) in accordance with the installation drawing. Tighten the setscrews (10). 31 Pre-mounting toughened safety glass clamping fitting … .3 GCprofile – profile system leaves and side panel Screw the profiles tight XX Screw the side strips (11) to the door rail (4) at the bottom using tapping screws with countersunk heads, and to the mounting plates (9) at the top using countersunk screws. 32 GCprofile – profile system leaves and side panel Pre-mounting toughened safety glass clamping fitting XX Clip the plastic profile (11) to the NSK side strip and secure against slipping. The vertical leg (12) must be facing the outside, the recess (13) for the floor guide downwards. outside The plastic profile (11) can be adapted to the structural circumstances. XX Cut through the plastic profile (11) at one of the notches (14). 33 Pre-mounting toughened safety glass clamping fitting XX GCprofile – profile system leaves and side panel Press the seal (15) into the HSK side strip (10). … Mounting the side panel XX … .1 Prepare the pane, see Chapter … .1. Place the profiles on the pane XX Slip the bottom side panel rail (4) onto the centre of the glazing rubber. 34 GCprofile – profile system leaves and side panel … .2 Pre-mounting toughened safety glass clamping fitting Screw the profiles tight XX Fasten the side strip (5) to the side panel rail (4) using … self-tapping screw. XX Fix the NSK sealing profile (6) to the side panel rail (4) using … self-tapping screw. XX Press the rubber seal (7) into the NSK sealing profile (6) and cut it off. 35 Final work GCprofile – profile system leaves and side panel Where photoelectric barriers are used: XX Install the photoelectric barriers. XX Route the cables for the photoelectric barriers upwards through the space. Further installation steps can be found in the installation instructions for the sliding door system. … Final work XX XX … 36 Carry out connection to the structure in accordance with RAL (refer also to Chapter … ). Clean the system and the glass surfaces. Cleaning What is to be cleaned How is it to be cleaned Glass surfaces Wipe with a cold vinegar/water mixture; then dry. Stainless surfaces Wipe with non-scratching cloth. Coated surfaces Wipe with water and soap. Anodised surfaces Wipe with non-alkaline potassium soap (pH value … 7). Plastic surfaces Wipe down with water and a mild detergent. EPDM seals Wipe down with water and a mild detergent. GCprofile – profile system leaves and side panel Final work 37 Final work 38 GCprofile – profile system leaves and side panel GCprofile – profile system leaves and side panel Final work 39 Germany GEZE GmbH Niederlassung Süd-West Tel. +49 (0) 7152 203 594 E-Mail: leonberg.de@geze.com GEZE GmbH Niederlassung Süd-Ost Tel. +49 (0) 7152 203 6440 E-Mail: muenchen.de@geze.com GEZE GmbH Niederlassung Ost Tel. +49 (0) 7152 203 6840 E-Mail: berlin.de@geze.com GEZE GmbH Niederlassung Mitte/Luxemburg Tel. +49 (0) 7152 203 6888 E-Mail: frankfurt.de@geze.com GEZE GmbH Niederlassung West Tel. +49 (0) 7152 203 6770 E-Mail: duesseldorf.de@geze.com GEZE GmbH Niederlassung Nord Tel. +49 (0) 7152 203 6600 E-Mail: hamburg.de@geze.com GEZE Service GmbH Tel. +49 (0) 1802 923392 E-Mail: service-info.de@geze.com Austria GEZE Austria E-Mail: austria.at@geze.com www.geze.at Hungary GEZE Hungary Kft. E-Mail: office-hungary@geze.com www.geze.hu Scandinavia – Sweden GEZE Scandinavia AB E-Mail: sverige.se@geze.com www.geze.se Baltic States – Lithuania / Latvia / Estonia E-Mail: baltic-states@geze.com Iberia GEZE Iberia S.R.L. E-Mail: info.es@geze.com www.geze.es Scandinavia – Norway GEZE Scandinavia AB avd. Norge E-Mail: norge.se@geze.com www.geze.no Benelux GEZE Benelux B.V. E-Mail: benelux.nl@geze.com www.geze.be www.geze.nl India GEZE India Private Ltd. E-Mail: office-india@geze.com www.geze.in Scandinavia – Denmark GEZE Danmark E-Mail: danmark.se@geze.com www.geze.dk Bulgaria GEZE Bulgaria - Trade E-Mail: office-bulgaria@geze.com www.geze.bg Italy GEZE Italia S.r.l. Unipersonale E-Mail: italia.it@geze.com www.geze.it Singapore GEZE (Asia Pacific) Pte, Ltd. E-Mail: gezesea@geze.com.sg www.geze.com China GEZE Industries (Tianjin) Co., Ltd. E-Mail: chinasales@geze.com.cn www.geze.com.cn GEZE Engineering Roma S.r.l E-Mail: italia.it@geze.com www.geze.it South Africa GEZE South Africa (Pty) Ltd. E-Mail: info@gezesa.co.za www.geze.co.za GEZE Industries (Tianjin) Co., Ltd. Branch Office Shanghai E-Mail: chinasales@geze.com.cn www.geze.com.cn GEZE Industries (Tianjin) Co., Ltd. Branch Office Guangzhou E-Mail: chinasales@geze.com.cn www.geze.com.cn GEZE Industries (Tianjin) Co., Ltd. Branch Office Beijing E-Mail: chinasales@geze.com.cn www.geze.com.cn France GEZE France S.A.R.L. E-Mail: france.fr@geze.com www.geze.fr Korea GEZE Korea Ltd. E-Mail: info.kr@geze.com www.geze.com Poland GEZE Polska Sp.z o.o. E-Mail: geze.pl@geze.com www.geze.pl Romania GEZE Romania S.R.L. E-Mail: office-romania@geze.com www.geze.ro Russia OOO GEZE RUS E-Mail: office-russia@geze.com www.geze.ru Switzerland GEZE Schweiz AG E-Mail: schweiz.ch@geze.com www.geze.ch Turkey GEZE Kapı ve Pencere Sistemleri E-Mail: office-turkey@geze.com www.geze.com Ukraine LLC GEZE Ukraine E-Mail: office-ukraine@geze.com www.geze.ua United Arab Emirates/GCC GEZE Middle East E-Mail: gezeme@geze.com www.geze.ae United Kingdom GEZE UK Ltd. E-Mail: info.uk@geze.com www.geze.com GEZE GmbH Reinhold-Vöster-Straße 21–29 71229 Leonberg Germany Tel.: 0049 7152 203 … Fax.: 0049 7152 203 310 www.geze.com

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GCprofile Therm
Installation instructions

GCprofile Therm

GCprofile Therm 181269-00 EN Installation instructions  GCprofile Therm Contents … 1 Introduction … Symbols and illustrations … Revisions and validity … Product liability … Reference documents … Abbreviations … 2 Fundamental safety precautions … Intended use … Safety notices … Safety-conscious working … Environmentally conscious working … Connection to the structure … Safety instructions related to transportation and storage … Qualification … 3 About this document … Overview … Moving leaves without side panel … Moving leaves with side panel under the lintel … Moving leaves with side panel under the girder section without fanlight … 4 Overview … Diagrams … Tools and aids … Torques … Consumables … 5 Supplied by GEZE and completeness … 6 Pre-installation in the workshop … Pre-installing the girder section … Preparing the 1-leaf system … 7 Installation on site … … .1 … .2 … .3 … .1 … .2 … .3 … .4 … .5 … .6 … .7 … .1 … .2 … .3 … .4 … .1 Pre-installing continuous floor guide … Pre-installation of continuous floor guide without floor guide drainage (optional) … Pre-installation of continuous floor guide with floor guide drainage (optional) … 10 Angled floor guide … 10 Girder section installation with side panel … 11 Installing the cover panel … 11 Installing the girder section … 11 Installing the angled floor guide optional … 13 Mounting the side panel … 14 Screwing the girder section tight … 15 Installing the cover panel in the passage area … 15 Inserting the fixing profile girder section … 17 Lintel installation with side panels … 18 Installation position … 18 Fitting the fixing profile … 18 Fitting the wall connection and floor connection profiles … 19 Pivoting the side panel in … 19 Sliding door, 1-leaf … 21 Installing wall strip profile … 21 GCprofile Therm Introduction … Installing NSK package on the side panel … 21 Installing NSK package on the moving leaf … 22 … Cleaning … 23 … Disassembly … 23 … Introduction … Symbols and illustrations Warning notices Warning notices are used in these instructions to warn you of property damage and personal injury. XX Always read and observe these warning notices. XX Observe all measures marked with the warning symbol and warning word . Warning symbol Warning word Meaning Danger to persons. WARNING Non-compliance can result in death or serious injuries. More symbols and illustrations Important information and technical notes are highlighted to explain correct operation. Symbol Meaning means "important note". Information to prevent property damage, to understand or optimise the operation sequences. means “additional Information” XX … Symbol for an action: This means you have to do something. XX If there are several actions to be taken, keep to the given order. Revisions and validity Version 00: Valid for GCprofiles Therm with drive ECdrive T2 and ECdrive T2-FR from model year 2019 … Product liability In compliance with the liability of the manufacturer for his products as defined in the German “Product Liability Act”, compliance with the information contained in this brochure (product information and intended use, misuse, product performance, product maintenance, obligations to provide information and instructions) must be ensured. Failure to comply releases the manufacturer from his statutory liability. … Reference documents Type Processing documents Manufacturing documents Installation instructions Installation instructions Installation instructions Name Profile overview Fanlight Profile system leaves and side panel Sliding door system The diagrams are subject to change without notice. Use only the most recent version. … Fundamental safety precautions … GCprofile Therm Abbreviations HSK Main closing edge NSK Secondary closing edge OKFF Finished floor level DH Passage height … Fundamental safety precautions … Intended use The sliding door system is used for the automatic opening and closing of a building passage. The sliding door system may only be used in a vertical installation position and in dry rooms within the permitted application area (see installation and service instructions). The sliding door system is designed for pedestrian traffic in buildings. The sliding door system is not designed for the following uses: àà for industrial use àà for areas of application which do not serve pedestrian traffic (such as garage doors) àà on mobile objects such as ships The sliding door system may only be used: àà in the modes of operation provided for by GEZE àà with the components approved / released by GEZE àà with the software delivered by GEZE àà in the installation variants / types of installation documented by GEZE àà within the tested/approved area of application (climate / temperature / IP rating) Any other use is considered non-intended and will lead to the exclusion of all liability and warranty claims to GEZE. … Safety notices àà The mandatory installation, maintenance and repair work must be performed by properly trained personnel authorised by GEZE. àà The country-specific laws and regulations are to be observed during safety-related tests. àà If unauthorised changes are made to the system, GEZE cannot be held liable in any way whatsoever for any resulting damage, and the approval for use in escape and rescue routes ceases. àà GEZE does not accept any warranty for combinations with third-party products. àà Furthermore, only original GEZE parts may be used for repair and maintenance work. àà In compliance with Machinery Directive 2006/42/EC, a risk analysis must be performed and the door system identified in accordance with CE Marking Directive 93/68/EEC before the door system is commissioned. àà Observe the current status of directives, standards and country-specific regulations, especially: àà DIN 18650: 2010-06 “Building hardware– Powered pedestrian doors” àà VDE 0100, Part 610: 2004-04 "Installing Electrical Power Systems with Nominal Voltages up to 1000 V" àà DIN EN 16005: 2013-01 "Power operated pedestrian doorsets; safety in use; Requirements and test methods" àà DIN EN 60335-1: 2012-10 “Safety of electrical devices for home use and similar purposes - Part 1: General requirements (IEC 60335-1: 2010, modified), German version EN 60335-1: 2012 àà DIN EN 60335-2-103: 2016-05 “Safety of electrical devices for home use and similar purposes - Part 2-103: Special requirements for drives for gates, doors and windows. (IEC 60335-2-103: 2006, modified + A1: 2010, modified), German version EN 60335-2-103: 2015 The product should be installed or incorporated in such a way that effortless access to the product is guaranteed during any repairs and/or maintenance, and that any removal costs do not stand out of proportion to the value of the product. … GCprofile Therm … Safety-conscious working àà àà àà àà àà àà àà àà … About this document Secure workplace against unauthorised entry. Watch the swivelling range of long system parts. Never carry out work with a high safety risk (e.g. installing the drive, cover or door leaf) while alone. Attach safety stickers to glass door leaves. Danger of injury caused by unsecured crushing, impact, drawing-in or shearing spots! Danger of injury due to broken glass! Danger of injury due to sharp edges in the drive! Danger of injury during installation through freely moving parts! Environmentally conscious working When disposing of the profile system, separate the different materials and have them recycled. … Connection to the structure Connection to the structure is to be carried out in accordance with the current version of the “Guide for planning and carrying out installation of windows and front doors in new and refurbished buildings”. … Safety instructions related to transportation and storage XX XX àà àà XX XX XX XX àà àà … Do not throw, do not drop. Avoid strong blows. Storage temperatures under -30 °C and above +60 °C can result in damage to the device. Protect against humidity. Use special glass transport devices (e.g. A-frames) for transporting glass. Separate several panels on a frame or during storage using intermediate layers (e.g. cork pads, paper or plastic cords). Always store glass in a vertical position on level and load-bearing ground. Use suitable material as a support (e.g. wooden slats). In the case of insulated glass, make sure that it is placed flush across the entire element thickness on at least … supports. During storage and support, safety devices must not cause any damage to the glass or edge seal of insulated glass and must be attached flat on the pane surface. Dry, well ventilated, closed, weather-proof and UV-protected rooms are suitable as storage areas. Qualification Installation of the GEZE sliding door drive may only be carried out by experts authorised by GEZE. … About this document … Overview These instructions describe installation of the profile system GCprofile Therm 1-leaf and 2-leaf for an automatic sliding door system. It describes the pre-installation/installation of the moving leaves, the side panels under the lintel and the girder section with side panels under the girder section. … About this document … Moving leaves without side panel View from the front … View from the side Moving leaves with side panel under the girder section without fanlight View from the front … View from the side Moving leaves with side panel under the lintel View from the front … GCprofile Therm View from the side GCprofile Therm … Overview … Diagrams Drawing no. 70518-ep100 70518-ep101 70518-ep102 70518-ep103 70518-ep104 70518-ep110 70518-ep111 70518-ep112 70518-ep113 70518-ep150 70518-ep151 70518-ep152 70518-ep160 Overview Type Installation diagram Installation diagram Installation diagram Installation diagram Installation diagram Installation diagram Installation diagram Installation diagram Installation diagram Installation diagram Installation diagram Installation diagram Installation diagram Name Wall installation, 2-leaf Girder section and side panels, 2-leaf Girder section and side panels and fanlight, 2-leaf Side panel under lintel, 2-leaf Post-rail facade, 2-leaf Wall installation, 1-leaf Girder section and side panels, 1-leaf Girder section and side panels and fanlight, 1-leaf Side panel under lintel, 1-leaf Angled floor guide Continuous floor guide Continuous floor guide with floor guide drainage Angled floor guide with floor lock The diagrams are subject to change without notice. Use only the most recent version. … Tools and aids Tool Size/number/use Trestles, … units A-frames Tensioning strap Vacuum lifting pads Spirit level/plumb bob/cross-hair laser Tape measure … m or 10 m Torx screwdriver Side-cutting pliers Rubber/plastic hammer Pencil … Torques The torques are given with the respective installation step. … Consumables Consumable Use/art/mat. no. Spacer blocks Silicone for connecting joints … Supplied by GEZE and completeness XX Open packaging units and check for completeness on the basis of the delivery note. … Pre-installation in the workshop GCprofile Therm … Pre-installation in the workshop … Pre-installing the girder section XX XX XX Fit the mounting bracket (1) to the girder section (3) using screws through the screw holes (2) (upper screw holes). Fit the track (5) (without modules) to the girder section (3) with the mounting bracket (1) using screws through the screw holes (6). Align the track (5) and drill fixing holes (4). The number of fixing holes depends on the length of the track (5). XX Remove the track XX Set riveting nuts M8 into the fixing holes (4) on the girder section. … GCprofile Therm … Installation on site Preparing the 1-leaf system Cut a recess out of the side panel on the main closing edge in accordance with the adjacent drawing. … XX … right hand slide to open shown … Installation on site … Pre-installing continuous floor guide … .1 Pre-installation of continuous floor guide without floor guide drainage (optional) XX XX Apply sealing compound (3) to the end of the floor guide (2). Screw the cover panels (1) onto the floor guide (2). XX XX XX XX XX XX Insert the floor guide (2) in the floor and fix in place. Seal the drill holes. Seal the floor guide watertight. Insert the inner floor guide (4) into the outer floor guide (6) in such a way that the setscrews (5) are facing inwards. Adjust the distance between the inner floor guide (4) and the outer floor guide (6) using the setscrews (5) (tightening torque … Nm). Following final position of the inner floor guide (4) seal the grooves using sealing compound (3). outside inside … Installation on site … .2 Pre-installation of continuous floor guide with floor guide drainage (optional) XX XX XX XX XX XX XX XX XX … .3 GCprofile Therm Apply sealing compound (3) to the end of the floor guide (2). Screw the wastewater fitting (1) onto the floor guide (2). Insert the floor guide (2) into the floor. Slide the wastewater fitting (1) into the on-site wastewater pipe (nominal width 32). Fix the floor guide in place. Seal the drill holes. Seal the floor guide watertight. Insert the inner floor guide (4) into the outer floor guide (6) in such a way that the setscrews (5) are facing inwards. Adjust the distance between the inner floor guide (4) and the outer floor guide (6) using the setscrews (5) (tightening torque … Nm). Following final position of the inner floor guide (4) seal the grooves using sealing compound (3). outside inside Angled floor guide The angled floor guide is only installed after the connection profiles have been attached, see Chapter … .3. 10 GCprofile Therm Installation on site … Girder section installation with side panel … .1 Installing the cover panel XX XX … .2 Coat the cover panel (1) with sealing compound in the marked area (2). Fit the cover panel (1) onto the girder section using … screws. Installing the girder section The girder section is fixed in a higher position using the oblong holes (3) and then lowered onto the side panel. XX XX Fix the girder section (2) to the wall using the oblong holes (3) and the mounting bracket (1) in accordance with the installation diagram. Support the mounting bracket so that it fits properly on the wall and can bear a load. 11 Installation on site GCprofile Therm XX XX XX XX XX Insert the rebate reduction profile (4) at an angle and hook in the top Œ. Swing the rebate reduction profile (4) in place  and clip in at the bottom Ž. Secure using 15 mm blocks (5) in the passage area. Attach outer side panel seal (6) with notch in accordance with the drawing. Attach glass strip fixing parts (7) near the side panels at regular intervals (≤300 mm). 12 GCprofile Therm Install the wall connection profile (1) and floor connection profile (2) in accordance with the EP drawing. Gap between screws < 400 mm. Installation on site XX àà The connection profiles must be back filled so that they flush, are capable of bearing a load and are airtight (see Chapter … ). … .3 Installing the angled floor guide optional XX Screw the angled floor guide (2) tight using … countersunk screws DIN 7991 M5×12 (1) (tightening torque … Nm). 13 Installation on site … .4 GCprofile Therm Mounting the side panel Set the side panel (3) on the floor connection profile Œ, tilt inwards  and push towards the wall connection profile Ž. The wall connection must interlock with the frame profile of the side panel across the entire height. XX XX XX Check the opening width and perpendicularity of the passage. Seal joints between the side panel profile and the outer wall connection profile using a sealing compound. XX Insert the glass strip profile (4) at an angle into the glass strip attachments and latch into place by turning upwards. 14 GCprofile Therm … .5 Installation on site Screwing the girder section tight XX XX XX XX XX XX XX Undo the screws (4) and lower the girder section (1) onto the side panel (3). Adjust the height of the girder section using the oblong holes. Align the mounting bracket horizontally. Tighten screws (4). Fit the plug-on seal. Score four fixing holes (5) and drill them. Attach the girder section using … countersunk screws M10 (depending on the base). XX XX Check rebate reduction profile (7) for correct fit. Remove the 15 mm blocks (6) in the passage area from the rebate reduction profile (7). … .6 Installing the cover panel in the passage area Prepare the fixing profile for the passage XX XX Insert spacers (2) about 500 mm apart in the fixing profile (1) on the inside. Insert round cords (3) about 500 mm apart. 15 Installation on site GCprofile Therm XX Push in the brush strip (3). Allow this to project by about … cm. XX Bend the projecting end up slightly. Push the brush strip in flush. XX On the other end of the fixing profile, cut the brush strip off flush. XX 16 GCprofile Therm … .7 Installation on site Inserting the fixing profile girder section XX XX Set the equipped fixing profile (see Chapter … .6) at the bottom in the girder section (1) with the groove with the round cord pieces Œ and swivel . Set the passage cover (3) on the rebate profile Ž and push upwards into the fixing profile passage . 17 Installation on site … Lintel installation with side panels … .1 Installation position GCprofile Therm During installation of the side panel, heed the correct installation position: àà The fixing screw for the side panel (1) is on the inside at the top. … .2 Fitting the fixing profile Fit the fixing profile (3) (tightening torque > … Nm, depending on the base and screw type). Gap between screws < 400 mm. XX 18 GCprofile Therm … .3 Installation on site Fitting the wall connection and floor connection profiles XX Install the wall connection profile (1) and floor connection profile (2) in accordance with the EP drawing. àà The connection profiles must be back filled so that they fit, are capable of bearing a load and are airtight (see Chapter … ). Gap between screws < 400 mm. … .4 Pivoting the side panel in XX XX XX XX Hook the side panel in at the top, approx. 30 mm away from the wall Œ. Pivot the side panel in at the bottom . Lower onto the connection profile Ž. Push the side panel towards the wall against the wall connection profile . The wall connection must interlock with the frame profile of the side panel across the entire height. XX XX Check the opening width and perpendicularity of the passage. Seal joints between the side panel profile and the outer wall connection profile using a sealing compound. 19 Installation on site XX XX GCprofile Therm Drill a hole Ø … mm for the fixing screw. Screw in the fixing screw side panel (1) (tightening torque … Nm). XX XX XX Push the brush strip (2) passage area into the brush holder profile. To fix the brush strip, bend the end (3) slightly using pliers. Fit the brush holder with the brush directly above the passage area, see EP drawing. àà If no fanlight is to be installed: XX Install the sliding door drive ECdrive T2 in accordance with the installation instructions ECdrive T2. àà If a fanlight is to be installed: XX Install the fanlight in accordance with the installation instructions “GCprofile Therm - profile system fanlight”. 20 GCprofile Therm … Sliding door, 1-leaf … .1 Installing wall strip profile Installation on site Pre-conditions: àà Door leaves are installed and aligned. àà Clearances are set. Screw the wall strip profile (1) tight. Press in the HSK sealing profile (2). The wall strip profile (1) must be back filled so that it fits, is capable of bearing a load and is airtight (see Chapter … ). XX XX … Installing NSK package on the side panel Do not bend or buckle the NSK package. XX Insert the NSK package side panel (1) in such a way that it projects by … mm at the bottom. 21 Installation on site … GCprofile Therm Installing NSK package on the moving leaf Do not bend or buckle the NSK package. Insert the NSK package on the NSK profile of the moving leaf (4) in such a way that the NSK seal (2) projects by … mm at the bottom. The end of the aluminium cover profile (3) is flush with the lower edge of the aluminium profile on the moving leaf (4). XX … 2 … 4 … Brush strip NSK seal Aluminium cover profile Moving leaf Brush strip floor guide strip 22 GCprofile Therm … Cleaning What is to be cleaned Glass surfaces Stainless surfaces Coated surfaces Anodised surfaces Plastic surfaces EPDM seals … Cleaning How is it to be cleaned Wipe with a cold vinegar/water mixture; then dry. Wipe with non-scratching cloth. Wipe with water and soap. Wipe with non-alkaline potassium soap (pH value … 7) Wipe down with water and a mild detergent. Wipe down with water and a mild detergent. Disassembly WARNING! Risk of fatal injury due to electric shock! XX Get a qualified electrician to connect and disconnect the electrical system (230/115 V). XX Carry out mains connection and earth conductor test in accordance with VDE 0100 Part 610. CAUTION! Danger of injury! People can be injured when the cover is pivoted. XX If the cover is more than … m long, always work in pairs when handling the cover. CAUTION! Danger of injury due to impact and crushing! XX Secure the door leaves against unintentional movement. XX Disconnect the rechargeable battery. Dismantling is done in the reverse order of installation. 23 Germany GEZE GmbH Niederlassung Süd-West Tel. +49 (0) 7152 203 594 E-Mail: leonberg.de@geze.com GEZE GmbH Niederlassung Süd-Ost Tel. +49 (0) 7152 203 6440 E-Mail: muenchen.de@geze.com GEZE GmbH Niederlassung Ost Tel. +49 (0) 7152 203 6840 E-Mail: berlin.de@geze.com GEZE GmbH Niederlassung Mitte/Luxemburg Tel. +49 (0) 7152 203 6888 E-Mail: frankfurt.de@geze.com GEZE GmbH Niederlassung West Tel. +49 (0) 7152 203 6770 E-Mail: duesseldorf.de@geze.com GEZE GmbH Niederlassung Nord Tel. +49 (0) 7152 203 6600 E-Mail: hamburg.de@geze.com GEZE Service GmbH Tel. +49 (0) 1802 923392 E-Mail: service-info.de@geze.com Austria GEZE Austria E-Mail: austria.at@geze.com www.geze.at Hungary GEZE Hungary Kft. E-Mail: office-hungary@geze.com www.geze.hu Scandinavia – Denmark GEZE Danmark E-Mail: danmark.se@geze.com www.geze.dk Baltic States GEZE GmbH Baltic States office E-Mail: office-latvia@geze.com www.geze.com Iberia GEZE Iberia S.R.L. E-Mail: info@geze.es www.geze.es Singapore GEZE (Asia Pacific) Pte, Ltd. E-Mail: gezesea@geze.com.sg www.geze.com Benelux GEZE Benelux B.V. E-Mail: benelux.nl@geze.com www.geze.be www.geze.nl India GEZE India Private Ltd. E-Mail: office-india@geze.com www.geze.in South Africa GEZE South Africa (Pty) Ltd. E-Mail: info@gezesa.co.za www.geze.co.za Italy GEZE Italia S.r.l E-Mail: italia.it@geze.com www.geze.it Switzerland GEZE Schweiz AG E-Mail: schweiz.ch@geze.com www.geze.ch GEZE Engineering Roma S.r.l E-Mail: roma@geze.biz www.geze.it Turkey GEZE Kapı ve Pencere Sistemleri E-Mail: office-turkey@geze.com www.geze.com Bulgaria GEZE Bulgaria - Trade E-Mail: office-bulgaria@geze.com www.geze.bg China GEZE Industries (Tianjin) Co., Ltd. E-Mail: chinasales@geze.com.cn www.geze.com.cn GEZE Industries (Tianjin) Co., Ltd. Branch Office Shanghai E-Mail: chinasales@geze.com.cn www.geze.com.cn GEZE Industries (Tianjin) Co., Ltd. Branch Office Guangzhou E-Mail: chinasales@geze.com.cn www.geze.com.cn GEZE Industries (Tianjin) Co., Ltd. Branch Office Beijing E-Mail: chinasales@geze.com.cn www.geze.com.cn France GEZE France S.A.R.L. E-Mail: france.fr@geze.com www.geze.fr GEZE GmbH Reinhold-Vöster-Straße 21–29 71229 Leonberg Germany Tel.: 0049 7152 203 … Fax.: 0049 7152 203 310 www.geze.com Poland GEZE Polska Sp.z o.o. E-Mail: geze.pl@geze.com www.geze.pl Romania GEZE Romania S.R.L. E-Mail: office-romania@geze.com www.geze.ro Russia OOO GEZE RUS E-Mail: office-russia@geze.com www.geze.ru Scandinavia – Sweden GEZE Scandinavia AB E-Mail: sverige.se@geze.com www.geze.se Scandinavia – Norway GEZE Scandinavia AB avd. Norge E-Mail: norge.se@geze.com www.geze.no Ukraine LLC GEZE Ukraine E-Mail: office-ukraine@geze.com www.geze.ua United Arab Emirates/GCC GEZE Middle East E-Mail: gezeme@geze.com www.geze.ae United Kingdom GEZE UK Ltd. E-Mail: info.uk@geze.com www.geze.com

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